2016 YAMAHA TT-R110E fuel

Periodic maintenance an d a djustment
7-33
7
EAU25852
Trou bleshootin g
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot lig hts from water
heaters or furnaces. Gasoline or
g asoline vapors can i gnite or ex-
plod e, causin g severe injury or prop-
erty damag e.
UB5181E0.book Page 33 Monday, April 6, 2015 9:22 AM

Periodic maintenance an d a djustment
7-34
7
EAU67940
Trou bleshootin g chart
1. FuelThere is enough fuel.
There is no fuel.Supply fuel.
Check the battery.
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not
start.
Check the battery.
The engine does not
start.
Check the ignition.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug.
Check the battery
lead connections,
and have a Yamaha
dealer charge the
battery if necessary.
2. BatteryThe battery is good.
3. IgnitionWet
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Open the throttle
halfway and operate
the electric starter.
Remove the spark
plug and check
the electrodes.
Operate the electric
starter.
Check the fuel level
in the fuel tank.
Operate the electric
starter.
4. Compression
UB5181E0.book Page 34 Monday, April 6, 2015 9:22 AM

Motorcycle care and stora ge
8-2
8
fected
area any lon ger than in-
structed . Also, thorou ghly rinse
the area off with water, immed i-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can damag e
plastic parts (such as cowlin gs,
panels, win dshield s, hea dlig ht
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
off any d etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g pro ducts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d li ghts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshiel d: Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or scratchin
g. Some cleanin g
compoun ds for plastic may
leave scratches on the win d-
shiel d. Test the pro duct on a
small hidden part of the win d-
shiel d to make sure that it does
not leave any marks. If the win d-
shiel d is scratche d, use a quality
plast

ic polishin g compoun d af-
ter washin g.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
UB5181E0.book Page 2 Monday, April 6, 2015 9:22 AM

Motorcycle care and stora ge
8-4
8
EAU26153
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.
Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. For motorcycles equipped with a fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float chamber by loosening the drain bolt; this
will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating. 5. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
UB5181E0.book Page 4 Monday, April 6, 2015 9:22 AM

Specifications
9-1
9
Dimensions:
Overall length:1565 mm (61.6 in)
Overall width:
680 mm (26.8 in)
Overall height: 923 mm (36.3 in)
Seat height: 670 mm (26.4 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance: 180 mm (7.09 in)
Minimum turning radius: 1700 mm (66.9 in)
Wei ght:
Curb weight:
72 kg (159 lb)
Technical permissible mass (Maximum load +
Curb weight):
132 kg (291 lb)
Noise an d vi bration level:
Noise level (77/311/EEC):
78.9 dB(A)
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Uncertainty of measurement:
3.0 dB(A)
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s²
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s²
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Engine:
Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement:
110 cm³ Bore
× stroke:
51.0 × 54.0 mm (2.01 × 2.13 in)
Compression ratio: 9.3 : 1
Starting system:
Electric starter and kickstarter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Periodic oil change:
0.80 L (0.85 US qt, 0.70 Imp.qt)
Air filter:
Air filter element: Wet element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 3.8 L (1.00 US gal, 0.84 Imp.gal)
Fuel reserve amount: 0.5 L (0.13 US gal, 0.11 Imp.gal)
Car buretor:
Type × quantity:
VM16 x 1
Spark plu g(s):
Manufacturer/model:
NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:
Wet, multiple-disc and centrifugal
automatic
Transmission:
Primary reduction ratio:3.722 (67/18)
Final drive: Chain
Secondary reduction ratio:
2.500 (35/14)
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

11-1
11
Index
A
Air filter element, cleaning .................... 7-10
B
Battery .................................................. 7-27
Brake lever .............................................. 4-2
Brake lever, checking and
lubricating ........................................... 7-23
Brake lever free play, adjusting ............ 7-18
Brake pedal............................................. 4-3
Brake pedal, checking and lubricating ........................................... 7-24
Brake pedal free play, adjusting ........... 7-19
Brake shoes, checking ......................... 7-20
C
Cables, checking and lubricating ......... 7-22
Carburetor, adjusting ............................ 7-13
Care ........................................................ 8-1
Clutch free play, adjusting .................... 7-17
D
Drive chain, cleaning and lubricating .... 7-22
Drive chain slack................................... 7-20
E
Engine break-in....................................... 6-3
Engine idling speed .............................. 7-13
Engine oil ................................................ 7-8
Engine serial number ............................ 10-1
Engine, starting a warm .......................... 6-2
Engine stop switch ................................. 4-1
F
Front fork, checking .............................. 7-25
Fuel ......................................................... 4-4
Fuel cock ................................................ 4-7
Fuel tank breather hose .......................... 4-6
Fuel tank cap .......................................... 4-3
Fuse, replacing ..................................... 7-28
H
Handlebar switches ................................ 4-1
I
Identification numbers .......................... 10-1
K
Kickstarter............................................... 4-8
L
Labels, location....................................... 1-1
M
Main switch ............................................. 4-1
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
P
Panels, removing and installing.............. 7-6
Parking ................................................... 6-4
Part locations ......................................... 3-1
S
Safety information .................................. 2-1
Seat ........................................................ 4-9
Shifting ................................................... 6-2
Shift pedal .............................................. 4-2
Shift pedal, checking ............................ 7-19
Shock absorber assembly ...................... 4-9
Sidestand ............................................. 4-10
Sidestand, checking and lubricating .... 7-24
Spark arrester, cleaning ....................... 7-12
Spark plug, checking ............................. 7-7
Specifications ......................................... 9-1
Starter (choke) lever ............................... 4-8
Starting and warming up a cold engine .................................................. 6-1
Starting circuit cut-off system .............. 4-10
Start switch ............................................ 4-1
Steering, checking................................ 7-26
Storage ................................................... 8-4
Supporting the motorcycle................... 7-29
Swingarm pivots, lubricating ................ 7-25
T
Throttle grip and cable, checking and lubricating .......................................... 7-23
Throttle grip free play, checking........... 7-14
Tires ...................................................... 7-15
Tool kit.................................................... 7-2
Troubleshooting ................................... 7-33
Troubleshooting chart .......................... 7-34
V
Valve clearance .................................... 7-15
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-26
Wheel (front) ......................................... 7-29
Wheel (rear) .......................................... 7-31
Wheels .................................................. 7-17
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM