2016 RENAULT MASTER engine

4.8
LEVELS (1/3)
Brake fluid
This should be checked frequently,
and immediately if you notice even the
slightest loss in braking efficiency.
The level should be read with the engine
switched off and on level ground. Level 1
It is normal for the level to drop as
the linings become worn, but it should
never drop below the
“MIN” warning
line.
If you wish to check the disc and drum
wear yourself, you should obtain the
document explaining the checking pro-
cedure from our network or from the
manufacturer’s website.
Filling
After any operation on the hydraulic cir-
cuit, a specialist must replace the fluid.
Only use fluids approved by our
Technical Department (and taken from
a sealed container).
Replacement intervals
Refer to the Maintenance Document for
your vehicle.
Consult your approved dealer at
once if you notice an abnormal or
repeated drop in any of the fluid
levels.
1
The engine may be hot
when carrying out opera-
tions in close proximity. In
addition, the engine cooling
fan can come on at any moment.
Risk of injury.
Deactivate the Stop and
Start function for any opera-
tion performed in the engine
compartment.

4.9
Coolant
With the engine switched off and on
level ground, the level when cold
must be between the “MIN” and “MAX”
marks on coolant reservoir 2.
Top this level up when cold before the
“MIN” mark is reached.
LEVELS (2/3)
Frequency of checking coolant level
Check the coolant level regularly
(very severe damage is likely to be
caused to the engine if it runs out of
coolant).
If the level needs to be topped up, only
use products approved by our Technical
Department which ensure:
– protection against freezing;
– anticorrosion protection of the cool- ing system.
Replacement intervals
Refer to the Maintenance Document for
your vehicle.
2
Windscreen washer
reservoir 4
Filling
With the engine switched off, open
cap 3, fill until you can see the fluid,
then refit the cap.
Fluid
Special windscreen washer fluid (prod-
uct with antifreeze in winter).
3
4
Consult your approved dealer at
once if you notice an abnormal or
repeated drop in any of the fluid
levels.
No operations should be
carried out on the cooling
circuit when the engine is
hot.
Risk of burns.

4.10
Filters
The filter elements (air filter, diesel filter,
etc.) should be replaced during the
maintenance operations carried out on
your vehicle.
Replacement intervals for filter el-
ements: refer to the Maintenance
Document for your vehicle.
On equipped vehicles, if warning light 7
turns red, it indicates that the air filter
is clogged.
Consult your approved dealer as soon
as possible.
LEVELS (3/3)/FILTERS
Power-assisted steering
pump
Level: the correct level when cold,
with the engine switched off and on
level ground, should be visible between
the “MIN” and “MAX“ levels on reser-
voir 5.
For topping up or refilling with oil, use
products approved by our Technical
Department.
5
The engine may be hot
when carrying out opera-
tions in close proximity. In
addition, the engine cooling
fan can come on at any moment.
Risk of injury.
7
Deactivate the Stop and
Start function for any opera-
tion performed in the engine
compartment.
Special feature on vehicles fitted
with a tank 6
Access to the filler cap is not acces-
sible. Contact an approved dealer for
topping up or filling.
6

4.13
When the ignition is off, some consu-
mers may also be switched off (dipped
beam headlights, radio, ventilation,
etc.). On the instrument panel, the mes-
sage “BATTERY MODE: ECONOMY”
appears when switched off. When the
level is extremely low, the message
“BATTERY LOW START ENGINE” is
displayed.
The charge status of the battery can
decrease, especially if you use your
vehicle:
– for short journeys;
– for driving in town;
– when the temperature drops;
– with the vehicle stopped and the engine off.
Replacing the battery
As this operation is complex, we advise
you to contact an approved Dealer.
BATTERY
123
456
This is located behind step A and does
not require maintenance. You should
not open it or add any fluid .
Depending on the vehicle, a system
continuously checks the battery charge
status.
Handle the battery with care as it contains sulphuric acid, which must n\
ot
come into contact with eyes or skin. If it does, wash the affected area with
plenty of cold water. If necessary, consult a doctor.
Ensure that naked flames, red hot objects and sparks do not come into
contact with the battery as there is a risk of explosion.
Label B
Observe the indications on the battery:
– 1 naked flames and smoking are for-
bidden;
– 2 eye protection required;
– 3 keep away from children;
– 4 explosive materials;
– 5 refer to the handbook;
– 6 corrosive materials.
The battery is a speci-
fic type, please ensure it
is replaced with the same
type. Consult an approved
dealer.
B
A

4.14
BODYWORK MAINTENANCE (1/2)
You should
Wash your car frequently, with the
engine off, with cleaning products rec-
ommended by the manufacturer (never
use abrasive products). Rinse thor-
oughly beforehand with a jet:
– spots of tree resin and industrial
grime;
– mud in the wheel arches and under-
neath the body which forms damp
patches;
– bird droppings , which cause a
chemical reaction with the paint that
rapidly discolours paintwork and
may even cause the paint to peel
off;
wash the vehicle immediately to
remove these marks since it is im-
possible to remove them by polish-
ing;
– salt, particularly in the wheel arches
and underneath the body after driv-
ing in areas where the roads have
been gritted.
What you should not doDo not degrease or clean mechani-
cal components (e.g. the engine com-
partment), underneath the body, parts
with hinges (e.g. inside the doors) and
painted plastic external fittings (e.g.
bumpers) using high-pressure clean-
ing equipment or by spraying on prod-
ucts not approved by our Technical
Department. Doing this could give rise
to corrosion or operational faults.
Wash the vehicle in bright sunlight or
freezing temperatures.
Do not scrape off mud or dirt without
pre-wetting.
Allow dirt to accumulate on the exterior.
Allow rust to form following minor im-
pacts.
Do not use solvents not approved by
our Technical Department to remove
stains as this could damage the paint-
work.
Do not drive in snow or muddy condi-
tions without washing the vehicle, par-
ticularly under the wheel arches and
body.
A well-maintained vehicle will last
longer. It is therefore recommended to
maintain the exterior of the vehicle reg-
ularly.
Your vehicle has been treated with very
effective anti-corrosion products. It is
nevertheless subject to various outside
influences.
Corrosive agents in the atmosphere
–
atmospheric pollution (built-up and
industrial areas),
– saline atmospheres (near the sea,
particularly in hot weather),
– seasonal and damp weather condi-
tions (e.g. road salt in winter, water
from road cleaners, etc.).
Minor impacts
Abrasive action
Dust and sand in the air, mud, road grit
thrown up by other vehicles, etc.
You should take a number of minor pre-
cautions in order to safeguard your ve-
hicle against such risks.

5.7
TYRE INFLATION KIT (3/6)
To connect the compressor, open the
bonnet and connect black clamp 10
to earth 6 (refer to the information on
“Battery: troubleshooting” in Section 5).
Then connect red clamp 11 to termi-
nal 5.
Before starting the engine,
check that the handbrake is
applied and the gear lever
is in neutral or in position N
for sequential gearboxes.
With the engine running, press switch 7
to start inflating.
After a maximum of 15 minutes, stop in-
flating and read the pressure on pres-
sure gauge 9.
A pressure of at least 4.7 bar must be
reached.
Note: whilst the cylinder is emptying
(approximately 30 seconds), pressure
gauge 9 will briefly indicate a pressure
of up to 6 bar. Then the pressure drops.
1110
7
If the correct pressure cannot be
achieved, repair is impossible. Do
not drive the vehicle. Consult an ap-
proved dealer.
If the pressure is too high, press
button 8 to lower the pressure.
8
9
5
6
6
5

5.9
TYRE INFLATION KIT (5/6)
Inflation kit E
Depending on the vehicle, in the event
of a puncture, use the inflation kit loca-
ted underneath the driver’s seat.
Before using this kit, park
the vehicle at a sufficient
distance from traffic, switch
on the hazard warning
lights, apply the handbrake, ask all
passengers to leave the vehicle and
keep them away from traffic.
If the vehicle is parked on
the hard shoulder, you must
warn other road users of
your vehicle’s presence
with a warning triangle or with other
devices as per the legislation ap-
plying to the country you are in.
With the engine running and the par-
king brake applied,
– unroll the hose from the container;
– connect the compressor hose 14 to
the container’s inlet 19;
– depending on the vehicle, connect the container 19 to the compressor
from the container recess 18;
– unscrew the valve cap on the rele- vant wheel and screw on the contai-
ner’s inflation adapter 12;
– disconnect any accessories previ- ously connected to the vehicle’s ac-
cessories sockets;
– adapter 13 must be connected to
the vehicle accessories socket;
– press switch 15 to inflate the tyre to
the recommended pressure (please
refer to the information in the section
on “Tyre pressure”);
1516
1219
– after a maximum of 15 minutes, stop inflating and read the pressure (on
pressure gauge 16).
Note: while the container is emp-
tying (approximately 30 seconds),
the pressure gauge 16 will briefly in-
dicate a pressure of up to 6 bar. The
pressure will then drop.
– adjust the pressure: to increase it, continue inflation with the kit; to
reduce it, press button 17.
If a minimum pressure of 1.8 bar is
not reached after 15 minutes, repair
is not possible; do not drive the vehi-
cle but contact an approved dealer.
13
14
18
17
E

5.21
Direction indicators
Remove cover A and turn bulb holder 1
a quarter turn.
To refit the bulb holder, position it cor-
rectly, as determined by the foolproof-
ing device.
Bulb type: PY21W.
Note: once the bulb has been replaced,
ensure the cover is refitted correctly.
HEADLIGHTS: changing bulbs (1/2)
Front side lights
Remove cover B and pull bulb holder 2.
Bulb type: W5W.
Note: once the bulb has been replaced,
ensure the cover is refitted correctly.
The bulbs are under pres-
sure and can break when
replaced.
Risk of injury.
To comply with current legislation,
or as a precaution, you can obtain
an emergency kit from an approved
dealer containing a set of spare
bulbs and fuses.
B
A
2
1
The engine may be hot
when carrying out opera-
tions in close proximity. In
addition, the engine cooling
fan can come on at any moment.
Risk of injury.
Deactivate the Stop and
Start function for any opera-
tion performed in the engine
compartment.