2016 NISSAN NOTE maintenance

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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431235
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Power Generation Voltage Variable Control SystemINFOID:0000000012431236
CAUTION:
For model with power generation voltage variable control system, the battery current sensor that is
installed to the battery cable at the negative te rminal measures the charging/discharging current of
the battery, and performs various controls. If the electrical component or the ground wire is connected
directly to the battery terminal, the current othe r than that being measured with the battery current
sensor is charging to or discharging from the battery. This cond ition causes the malfunction of the
control, and then the battery discharge may occur. Do not connect the electrical component or the
ground wire directly to the battery terminal.
Revision: August 2015 2016 Versa Note

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CL-1
TRANSMISSION & DRIVELINE
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CONTENTS
CLUTCH
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precautions .................................................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
4
NVH Troubleshooting Chart ................................ ......4
PERIODIC MAINTENANCE ..........................5
CLUTCH PEDAL .................................................5
Inspection and Adjustment .................................. ......5
CLUTCH FLUID ...................................................7
Inspection ............................................................ ......7
Draining .....................................................................7
Refilling .....................................................................8
Air Bleeding ...............................................................9
REMOVAL AND INSTALLATION ...............11
CLUTCH PEDAL ................................................11
Exploded View .................................................... ....11
Removal and Installation .........................................11
Inspection and Adjustment .................................. ....12
CLUTCH MASTER CYLINDER ........................13
Exploded View .........................................................13
Removal and Installation .........................................13
Inspection and Adjustment ......................................14
CLUTCH PIPING ...............................................15
Exploded View .........................................................15
Hydraulic Layout ......................................................15
Removal and Installation .........................................15
Inspection and Adjustment ......................................16
UNIT REMOVAL AND INSTALLATION ......17
CSC (CONCENTRIC SLAVE CYLINDER) .......17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
Inspection and Adjustment ......................................18
CLUTCH DISC AND CLUTCH COVER ............19
Exploded View .........................................................19
Removal and Installation .........................................19
Inspection ................................................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
General Specifications ......................................... ....22
Clutch Pedal ............................................................22
Clutch Disc ..............................................................22
Clutch Cover ............................................................22
Revision: August 2015 2016 Versa Note

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CL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432210
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General PrecautionsINFOID:0000000012432211
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air.
CAUTION:
• Always use recommended clutch fluid. Refer to MA-11, "
Fluids and Lubricants".
• Do not reuse drained clutch fluid.
• Keep painted surface on the body and other parts free of clutch fluid. If fluid spills, wipe up immedi-
ately and wash the affected area with water.
• Do not use mineral oils, such as gasoline or kerosen e. It will ruin the rubber parts of the hydraulic
system.
• Do not reuse CSC (Concentric Slave Cylinder). CS C slides back to the original position every time
when removing transaxle assembly. At this time, dust on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not disassemble clutch master cylinder and CSC.
Revision: August 2015 2016 Versa Note

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CLUTCH PEDALCL-5
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PERIODIC MAINTENANCE
CLUTCH PEDAL
Inspection and AdjustmentINFOID:0000000012432215
INSPECTION
The Height of Clutch Pedal
1. Turn the floor carpet.
2. Check that the clutch pedal height (H
1) from the dash lower
panel (1) is within the reference value.
3. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Height When Disengaging The Clutch
1. Securely engage the parking brake.
2. Turn the floor carpet.
3. Start the engine and run at idle.
4. Fully depress clutch pedal and shift to the 1st gear. CAUTION:
Securely depress the brake pedal with shifter lever in 1st gear.
5. Gradually release the clutch pedal and check that the clutch pedal height (H
2) from the dash lower panel (1) is within the ref-
erence value with a scale immediately before the clutch is
engaged.
NOTE:
Although the clutch pedal height differs according to whether the
clutch gets disengaged or engaged, clutch-engaged case is
regarded as clutch-disengaged case for easier inspection.
6. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Play
1. Push the pedal pad by hand until a resistance can be felt and check that the play (A) on the upper surface of the pedal pad is
within the reference value.
2. Replace clutch pedal if the play is outside the reference value.
Position of Clutch Interlock Switch
Clutch pedal height
(H
1) : Refer to
CL-22, "
Clutch Pedal".
JPFIA0065ZZ
Clutch pedal height at clutch
disengagement (H
2) : Refer to CL-22, "
Clutch
Pedal".
JPFIA0068ZZ
Clutch pedal play (A) : Refer to
CL-22, "Clutch Pedal".
JPFIA0121ZZ
Revision: August 2015 2016 Versa Note

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CL-6
< PERIODIC MAINTENANCE >
CLUTCH PEDAL
Check that the clearance (C) between the thread end of clutch inter-
lock switch (1) and stopper rubber (2) is within the specification
range while clutch pedal is fully depressed.
Position of Clutch Pedal Position Switch (if equipped)
Check that the clearance (A) between the thread end of clutch pedal
position switch (1) and clutch pedal (2) is within the specification
range while clutch pedal is fully released.
ADJUSTMENT
Position of Clutch Interlock Switch
1. Disconnect the harness connector from the clutch interlock switch.
2. Rotate the clutch interlock switch (1) 45 degrees counterclock- wise to release from bracket.
3. With the clutch pedal fully depressed, insert the clutch interlock switch (1) until it contacts the stopper rubber (2).
4. Rotate the clutch interlock switch 45 degrees clockwise to set clearance (A) between the clutch interlock switch (1) and stop-
per rubber (2).
CAUTION:
The clearance (C) must be wi thin the specification range.
NOTE:
Fully depressed clutch pedal means a clutch pedal condi tion that the clutch pedal lever contacts the pedal
stopper rubber.
Position of Clutch Pedal Position Switch (if equipped)
1. Disconnect the harness connector from the clutch pedal position switch.
2. Rotate the clutch pedal position switch 45 degrees counterclock- wise to release from bracket.
3. Insert the clutch pedal position switch (1) until it contacts the
clutch pedal (2).
4. Rotate the clutch pedal position switch 45 degrees clockwise to set clearance (A) between the clutch pedal position switch (1)
and clutch pedal (2).Clearance (C) : Refer to
CL-22, "
Clutch Pedal".
JPDIB0164ZZ
Clearance (A) : Refer to CL-22, "Clutch Pedal".
JPDIB0165ZZ
Clearance (C) : Refer to CL-22, "Clutch Pedal".JPDIB0164ZZ
Clearance (A) : Refer to CL-22, "Clutch Pedal".
JPDIB0165ZZ
Revision: August 2015 2016 Versa Note

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CLUTCH FLUIDCL-7
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CLUTCH FLUID
InspectionINFOID:0000000012432216
CLUTCH FLUID LEAKS
• Check clutch line for cracks, deterioration or other damage. Replace any damaged parts.
• Check for clutch fluid leaks by fully depressing clutch pedal while engine is running. CAUTION:
If leaks occur around connections, reinstall th e lines or replace damaged parts, if necessary.
CLUTCH FLUID LEVEL
• Check that the clutch fluid level in the reservoir tank is within the
specified range, between the MAX and MIN lines as shown.
• Visually check for any clutch fluid leaks around the reservoir tank.
• Check the clutch system for any leaks if the clutch fluid level is
extremely low (lower than MIN).
DrainingINFOID:0000000012432217
CAUTION:
Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash the
affected area with water.
1. Connect a transparent vinyl hose to air bleeder of bleeding con-
nector (1).
2. Press the lock pin (1) into the bleeding connector (2), and main- tain the position.
JPFIA0007ZZ
JPDIB0144ZZ
PCIB1495E
Revision: August 2015 2016 Versa Note

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CL-8
< PERIODIC MAINTENANCE >
CLUTCH FLUID
3. Slide clutch tube (1) for the specified distance (A) in the directionof the arrow ( ) as shown.
CAUTION:
Do not allow the clutch tube to disconnect from the bleed-
ing connector.
4. Depress clutch pedal to gradually discharge clutch fluid. CAUTION:
Clutch tube is under hydraulic pressure; do not allow the clutch tube to disconnect from the
bleeding connector.
RefillingINFOID:0000000012432218
CAUTION:
Do not spill clutch fluid onto painted surfaces. If cl utch fluid spills, wipe up immediately and wash the
affected area with water.
1. Check that there is no foreign material in reservoir tank and then fill with new clutch fluid. CAUTION:
Do not reuse drained clutch fluid.
2. Connect a transparent vinyl hose to air bleeder of bleeding con- nector (1).
3. Press the lock pin (1) into the bleeding connector (2), and main- tain the position.
(2) : Bleeding connector
Dimension (A) : 5 mm (0.20 in)
JPDIB0147ZZ
JPDIB0144ZZ
PCIB1495E
Revision: August 2015 2016 Versa Note

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CLUTCH FLUIDCL-9
< PERIODIC MAINTENANCE >
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4. Slide clutch tube (1) for the specified distance (A) in the direction of the arrow ( ) as shown.
5. Slowly depress clutch pedal to the full stroke position and then release the pedal. CAUTION:
Clutch tube is under hydraulic pressure; do not allow the clutch tube to disconnect from the
bleeding connector.
6. Repeat step 5 at intervals of 2 or 3 seconds until new clutch fluid is discharged. CAUTION:
Monitor clutch fluid level in reservoir tank so as not to empty the tank.
7. Return clutch tube and lock pin in their original positions while clutch pedal is depressed.
8. Perform the air bleeding. Refer to CL-9, "
Air Bleeding".
Air BleedingINFOID:0000000012432219
CAUTION:
• Monitor clutch fluid level in reservoir tank so as not to empty the tank.
• Do not spill clutch fluid onto painted surfaces. If clutch fluid spil ls, wipe up immediately and wash
the affected area with water.
1. Fill reservoir tank with new clutch fluid. CAUTION:
Do not reuse drained clutch fluid.
2. Connect a transparent vinyl hose to air bleeder of bleeding con- nector (1).
3. Depress and release the clutch pedal slowly and fully 15 times at an interval of 2 to 3 seconds and release the clutch pedal.
4. Press the lock pin (1) into the bleeding connector (2), and main- tain the position.
CAUTION:
Clutch tube is under hydraulic pressure; do not allow the
clutch tube to disconnect from the bleeding connector.
(2) : Bleeding connector
Dimension (A) : 5 mm (0.20 in)
JPDIB0147ZZ
JPDIB0144ZZ
PCIB1495E
Revision: August 2015 2016 Versa Note

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