Opening and Closing the Hood..............207
Under Hood Overview - 3.5L..................209
Under Hood Overview - 3.7L....................210
Under Hood Overview - 3.2L Power
Stroke Diesel................................................211
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Oil Dipstick - 3.2L Power Stroke Diesel.............................................................212
Engine Oil Check...........................................212
Changing the Engine Oil and Oil Filter...............................................................213
Oil Change Indicator Reset.......................214
Engine Coolant Check
................................214
Automatic Transmission Fluid Check.............................................................217
Brake Fluid Check.........................................218
Power Steering Fluid Check......................218
Washer Fluid Check
.....................................218
Draining the Fuel Filter Water Trap........218
Fuel Filter - Gasoline
..................................220
Changing the 12V Battery
..........................221
Checking the Wiper Blades......................223
Changing the Wiper Blades.....................223
Adjusting the Headlamps
.........................223
Removing a Headlamp
..............................225
Changing a Bulb...........................................225
Bulb Specification Chart
..........................230
Changing the Engine Air Filter.................232
Vehicle Care
Cleaning Products
.......................................234
Cleaning the Exterior..................................234
Waxing.............................................................235
Cleaning the Engine....................................235
Cleaning the Windows and Wiper Blades..........................................................236
Cleaning the Interior...................................236
Cleaning the Instrument Panel and Instrument Cluster Lens........................237
Repairing Minor Paint Damage...............237 Cleaning the Alloy Wheels
........................237
Vehicle Storage
............................................238
Wheels and Tires
General Information
....................................241
Tire Care
..........................................................242
Using Winter Tires.......................................259
Using Snow Chains.....................................259
Tire Pressure Monitoring System..........260
Changing a Road Wheel...........................264
Technical Specifications............................272
Capacities and Specific- ations
Engine Specifications - 3.5L....................274
Engine Specifications - 3.7L
.....................274
Engine Specifications - 3.2L Power Stroke Diesel..............................................275
Motorcraft Parts - 3.5L..............................276
Motorcraft Parts - 3.7L
................................277
Motorcraft Parts - 3.2L Power Stroke Diesel............................................................278
Vehicle Identification Number................279
Vehicle Certification Label.......................280
Transmission Code Designation............280
Capacities and Specifications - 3.5L.....281
Capacities and Specifications - 3.7L.....285
Capacities and Specifications - 3.2L Power Stroke Diesel...............................289
Audio System
General Information
...................................294
Audio Unit - Vehicles With: AM/FM......295
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................298
Audio Unit - Vehicles With: AM/FM/CD/ SYNC...........................................................300
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio............................302
Digital Radio
..................................................303
Satellite Radio
..............................................306
4
Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents
Engine
•
Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting.
Note: It is necessary to reset memory
features if battery cables are disconnected. Brakes
•
Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration.
• Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up.
• Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and check for
damage.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Vehicle Care
Tire Rotation
WARNING
If the tire label shows
different tire pressures for the
front and rear tires and the vehicle
is fitted with a tire pressure
monitoring system, the settings
for the system sensors need to be
reset. Always carry out the system
reset procedure after tire rotation.
If the system is not reset, it may
not provide a low tire pressure
warning when necessary. See Tire
Pressure Monitoring System
(page 260). Rotating the tires at the
recommended interval detailed in
the Scheduled Maintenance
chapter will help the tires wear
more evenly, providing better tire
performance and longer tire life.
Sometimes irregular tire wear can
be corrected by rotating the tires.
Note:
After rotating the tires the
inflation pressure must be checked
and adjusted to the vehicle
requirements.
Note: If the tires show uneven
wear ask an authorized dealer to
check for and correct any wheel
misalignment, tire imbalance or
mechanical problem involved
before tire rotation. Note:
Your vehicle may have a
dissimilar spare wheel and tire
assembly. A dissimilar spare wheel
and tire assembly is defined as a
spare wheel and tire assembly that
is different in brand, size or
appearance from the road tires and
wheels. If you have a dissimilar
spare wheel and tire assembly it is
intended for temporary use only
and should not be used in a tire
rotation.
Rear-wheel drive and
four-wheel drive vehicles with
single rear wheels (front tires
at left of diagram). 258
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and TiresE142548
When Inflating the Tires
When inflating the tires (for example; at a
gas station), the system may not respond
immediately to the air added to the tires.
It may take up to two minutes of driving
over 20 mph (32 km/h) for the light to turn
off after you have filled your tires to the
recommended inflation pressure.
How Temperature Affects the Tire
Pressures
While driving in a normal manner, tire
pressures may increase up to 4 psi (0.3
bar) from a cold start situation. If the
vehicle is stationary overnight and the
temperature significantly lower than the
daytime temperature, tire pressures may
decrease up to 3 psi (0.2 bar) for a drop of
30°F (17°C) in ambient temperature. This
lower pressure value will be detected by
the system as being significantly lower
than the correct inflation pressure and the
warning light will illuminate.
If the warning light is on:
•
Check each tire to verify that none are
flat.
• If one or more tires are flat, repair as
necessary.
• Check the tire pressures and Inflate all
the tires to the correct pressure.
Tire Pressure Monitoring System
Reset Procedure
Note: The system reset procedure needs
to be carried out after each tire replacement. Overview WARNING
To determine the required
pressure(s) for your vehicle, see the
Safety Compliance Certification
Label (affixed to either the door hinge
pillar, door-latch post, or the door edge
that meets the door-latch post, next to the
driver seating position), or Tire Label
located on the B-Pillar or the edge of the
driver door. To maintain your vehicle
’s load carrying
capability, this vehicle requires different
tire pressures in the front tires compared
to the rear tires. The system on your vehicle
is designed to illuminate the warning light
at different pressures for the front and rear
tires.
The tires need to be periodically rotated
to provide consistent performance and
maximum tire life, the system needs to
know when the tires have been rotated to
determine which set of tires are on the
front and rear axles. With this information,
the system can detect and correctly warn
of low tire pressures.
System Reset Tips:
• To reduce the chance of interference
from another vehicle, the system reset
procedure should be carried out at
least three feet (one meter) away from
another Ford vehicle undergoing the
system reset procedure.
• Do not wait more than two minutes
between resetting each tire sensor or
the system will time-out and the entire
procedure will have to be repeated on
all four wheels. A double horn chirp
indicates the need to repeat the
procedure.
263
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and Tires
Carrying Out the System Reset
Procedure
Read the entire procedure before carrying
out a system reset.
1. Drive your vehicle above 20 mph (32
km/h) for at least two minutes and
then park in a safe location where you
can easily get to all four tires and have
access to a tire inflation pump.
2. Switch the ignition off.
3. Switch the ignition on with the engine off.
4. Turn the hazard flashers on then off three times, this must be completed
within 10 seconds. If the reset mode
has been entered successfully, the horn
will chirp once and the system indicator
will flash. If this does not occur, repeat
the procedure from step 2. If after
repeated attempts to enter the reset
mode, the horn does not chirp and the
system indicator does not flash, have
your vehicle checked by an authorized
dealer as soon as possible.
5. Train the system sensors in the tires using the following reset sequence
starting with the left front tire and
following a clockwise order: Left front,
right front, right rear, left rear.
6. Remove the valve cap from the valve stem on the left front tire. Decrease the
air pressure until the horn chirps.
Note: The single horn chirp confirms that
the sensor identification code has been
learned by your vehicle for this position. If a
double horn chirp is heard, the reset
procedure was unsuccessful and must be
repeated.
7. Remove the valve cap from the valve stem on the right front tire. Decrease
the air pressure until the horn chirps.
8. Remove the valve cap from the valve stem on the right rear tire. Decrease the
air pressure until the horn chirps. 9. Remove the valve cap from the valve
stem on the left rear tire. Decrease the
air pressure until the horn chirps.
Training is complete when the horn
chirps after the last system sensor (left
rear) has been trained and the system
indicator stops flashing.
10. Switch the ignition off. If two short horn chirps are heard, the reset
procedure was unsuccessful and
must be repeated.
Note: If after repeating the procedure two
short horn chirps are heard again, have your
vehicle checked by an authorized dealer as
soon as possible.
11. Set all four tires to the correct pressure See Maintenance (page
207). or the tire inflation pressure label
(located on the edge of driver door or
the B-Pillar).
CHANGING A ROAD WHEEL WARNINGS
The use of tire sealant may damage
your tire pressure monitoring system
and should only be used in roadside
emergencies. If you must use a sealant, the
Ford Tire Mobility Kit sealant should be
used. The tire pressure monitoring system
sensor and valve stem on the wheel must
be replaced by an authorized dealer after
use of the sealant. If the tire pressure monitor sensor
becomes damaged, it will no longer
function. See
Tire Pressure
Monitoring System (page 260). Note:
The tire pressure monitoring system
indicator light will illuminate when the spare
tire is in use. To restore the full function of
the monitoring system, all road wheels
equipped with tire pressure monitoring
sensors must be mounted on this vehicle.
264
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and Tires
When the oil change message appears in
the information display, it is time for an oil
change. Make sure you perform the oil
change within two weeks or 500 miles
(800 kilometers) of the message
appearing. Make sure you reset the
Intelligent Oil-Life Monitor after each oil
change. See Changing the Engine Oil
and Oil Filter (page 213).
If your information display resets
prematurely or becomes inoperative, you
should perform the oil change interval at
six months or
5,000 mi (8,000 km) from
your last oil change. Never exceed one year
or
10,000 mi (16,000 km) between oil
change intervals.
All Vehicles
Your vehicle is very sophisticated and built
with multiple, complex, performance
systems. Every manufacturer develops
these systems using different
specifications and performance features.
That is why it is important to rely upon your
dealership to correctly diagnose and repair
your vehicle.
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle. Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle ’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and
correct pressure.
Windshield washer fluid level.
364
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance
Selective Catalytic Reduction
System............................................................119
Approximate Diesel Exhaust Fluid
Usage.................................................................. 122
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 121
Diesel Exhaust Fluid Guidelines.................... 122
Diesel Exhaust Fluid Level................................ 119
Side Airbags
.....................................................43
Sitting in the Correct Position....................97
Snow Chains See: Using Snow Chains................................. 259
Special Notices
.................................................11
New Vehicle Limited Warranty.......................... 11
Special Operating Conditions Scheduled Maintenance..............................................368
3.2L, 3.5L and 3.7L Engines............................ 368
Exceptions............................................................ 370
Speed Control See: Cruise Control.............................................. 151
Speed Limiter.................................................153 Engine Speed Limiter........................................ 153
Vehicle Speed Limiter - Fixed......................... 153
Stability Control
............................................144
Principle of Operation....................................... 144
Starter Switch See: Ignition Switch........................................... 108
Starting a Diesel Engine
............................109
Cold Weather Operation................................... 110
Engine Glow Plugs.............................................. 110
Failure to Start...................................................... 110
Starting a Cold or Hot Engine......................... 110
Starting a Gasoline Engine.......................109 Cold or Hot Engine............................................. 109
Engine Idle Speed after Starting.................. 109
Flooded Engine................................................... 109
Starting and Stopping the Engine.........108 General Information.......................................... 108
Steering............................................................156
Steering Wheel
...............................................63
Storage Compartments.............................107
Supplementary Restraints System.........36 Principle of Operation........................................ 36
Switching Off the Engine.............................111 Vehicles With a Turbocharger.......................... 111
Symbols Glossary
.............................................7 SYNC™ Applications and
Services........................................................329
911 Assist............................................................... 329
SYNC Services: Traffic, Directions & Information (TDI) (If Equipped, United
States Only).................................................... 333
Vehicle Health Report (If Equipped, United States Only)..................................................... 331
SYNC™ AppLink ™
......................................337
SYNC Mobile Apps............................................ 337
SYNC™..............................................................311 General Information........................................... 311
SYNC™ Troubleshooting
.........................349
T
Technical Specifications See: Capacities and Specifications.............274
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................188
Tire Care
..........................................................242
Glossary of Tire Terminology........................ 244
Inflating the Tires................................................ 251
Information About Uniform Tire Quality Grades............................................................... 242
Information Contained on the Tire Sidewall............................................................ 245
Inspecting the Tires and Wheel Valve Stems................................................................ 254
Location of the Tire Label................................ 251
Tire Age.................................................................. 255
Tire and Wheel Alignment.............................. 257
Tire Damage........................................................ 254
Tire Pressure Monitoring System.................256
Tire Replacement Requirements.................255
Tire Rotation........................................................ 258
Tire Safety Practices........................................ 256
Tire Wear............................................................... 254
United States Department of Transportation Tire Quality
Grades............................................................... 243
Tire Pressure Monitoring System..........260 Changing Tires With a Tire Pressure
Monitoring System........................................ 261
Tire Pressure Monitoring System Reset Procedure........................................................ 263
Understanding the Tire Pressure Monitoring System .............................................................. 261
406
Transit (TTH) Canada/United States of America, enUSA, First Printing Index