2016 FORD TRANSIT check engine

Avoid the Rising Cost of Properly
Maintaining Your Vehicle!
Ford Extended Service Plan also offers a
Premium Maintenance Plan that covers all
scheduled maintenance, and selected
wear items. The coverage is prepaid, so
you never have to worry about affording
your vehicle
’s maintenance. It covers
regular checkups, routine inspections,
preventive care and replacement of select
items that require periodic attention for
normal wear:
• Windshield wiper blades.
• Spark plugs.
• The clutch disc.
• Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment.
Interest Free Finance Options
Available
Take advantage of our interest free
installment payment plan. Just a 10%
down payment will provide you with an
affordable, no interest, no fee payment
program allowing you all the security and
benefits Ford ESP has to offer while paying
over time. You are pre-approved with no
credit checks, no hassles! To learn more,
call our Ford ESP specialists at
800-367-3377.
Ford ESP
P.O. Box 321067
Detroit, MI 48232 SERVICE PLANS (CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Extended
Service Plan. Ford Extended Service Plan
is the only service contract backed by Ford
Motor Company of Canada, Limited.
Depending on the plan you purchase, Ford
Extended Service Plan provides benefits
such as:
•
Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits.
There are several Ford Extended Service
Plans available in various time, distance
and deductible combinations. Each plan
is tailored to fit your own driving needs,
including reimbursement for towing and
rental. When you purchase Ford Extended
Service Plan, you receive added
peace-of-mind protection throughout
Canada, the United States and Mexico,
provided by a network of participating
authorized Ford Motor Company dealers.
Note: Repairs performed outside of
Canada, the United States and Mexico are
not eligible for Ford Extended Service Plan
coverage.
This information is subject to change. For
more information, visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Extended Service Plan that is right for
you.
362
Transit (TTH) Canada/United States of America, enUSA, First Printing Extended Service Plan (ESP)

When the oil change message appears in
the information display, it is time for an oil
change. Make sure you perform the oil
change within two weeks or 500 miles
(800 kilometers) of the message
appearing. Make sure you reset the
Intelligent Oil-Life Monitor after each oil
change. See Changing the Engine Oil
and Oil Filter (page 213).
If your information display resets
prematurely or becomes inoperative, you
should perform the oil change interval at
six months or
5,000 mi (8,000 km) from
your last oil change. Never exceed one year
or
10,000 mi (16,000 km) between oil
change intervals.
All Vehicles
Your vehicle is very sophisticated and built
with multiple, complex, performance
systems. Every manufacturer develops
these systems using different
specifications and performance features.
That is why it is important to rely upon your
dealership to correctly diagnose and repair
your vehicle.
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle. Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle ’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and
correct pressure.
Windshield washer fluid level.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstruc-
tions. Clean if necessary.
Cooling system fluid level and coolant
strength.
Door weatherstrips for wear. Lubricate if
necessary.
Hinges, latches and outside locks for
correct operation. Lubricate if necessary.
Parking brake for correct operation.
Safety belts and seat latches for wear
and function.
Safety warning lamps (brake, ABS, airbag
and safety belt) for operation.
Washer spray and wiper operation. Clean
or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running
correctly, it is important to have the
systems on your vehicle checked regularly.
This can help identify potential issues and
prevent major problems. We recommend
having the following multi-point inspection
performed at every scheduled
maintenance interval to help make sure
your vehicle keeps running correctly. Multi-point inspection
Accessory drive belt(s).
Battery performance.
Engine air filter.
Exhaust system. Multi-point inspection
Exterior lamps and hazard warning
system operation.
Fluid levels *
; fill if necessary.
For oil and fluid leaks.
Horn operation.
Radiator, cooler, heater and A/C hoses.
Suspension component for leaks or
damage.
Steering and linkage.
Tires (including spare) for wear and
correct pressure **
.
Windshield for cracks, chips or pits.
Washer spray and wiper operation.
* Brake, coolant recovery reservoir,
automatic transmission, power steering (if
equipped with hydraulic power assist
steering) and window washer.
** If your vehicle is equipped with a
temporary mobility kit, check the tire
sealant expiration Use By date on the
canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
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Off-road operation
Inspect steering linkage, ball joints and U-joints. Lubricate if
equipped with grease fittings.
Inspect frequently,
service as required
Replace engine air filter.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires, inspect tires for wear and measure tread depth.
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change. Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
Exceptions
There are several exceptions to the Normal
Schedule:
Normal vehicle axle maintenance: Rear
axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph
(72 km/h), change non-synthetic rear axle
fluid every 3,000 mi (4,800 km) or three
months, whichever comes first. This
interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A or
equivalent. Add friction modifier XL-3
EST-M2C118-A or equivalent for complete
refill of Traction-Lok rear axles. See
Capacities and Specifications
(page
274).
Police, Taxi and Livery vehicle axle
maintenance: Change rear axle fluid every
100,000 mi (160,000 km)
. Rear axle fluid
change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting
Ford specification WSL-M2C192-A or
equivalent. Add four ounces (118 milliliters)
of additive friction modifier XL-3
EST-M2C118-A, or equivalent, for complete
refill of Traction-Lok rear axles. Change
the axle fluid anytime the axle submerges
in water.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
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A
A/C
See: Climate Control........................................... 92
About This Manual...........................................7
ABS See: Brakes........................................................... 140
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 140
Accessories....................................................358 Exterior Style....................................................... 358
Interior Style........................................................ 358
Lifestyle................................................................. 358
Peace of Mind..................................................... 358
Accessories See: Replacement Parts
Recommendation............................................ 10
Adjusting the Headlamps
.........................223
Horizontal Aim Adjustment........................... 225
Vertical Aim Adjustment................................. 223
Adjusting the Steering Wheel
....................63
Airbag Disposal..............................................46
Air Conditioning See: Climate Control........................................... 92
Air Filter See: Changing the Engine Air Filter.............232
Air Vents
.............................................................92
Alarm See: Anti-Theft Alarm........................................ 62
Anti-Theft Alarm............................................62 Alarm System........................................................ 62
Arming the Alarm................................................. 62
Disarming the Alarm........................................... 62
Triggering the Alarm............................................ 62
Appendices....................................................382
Audible Warnings and Indicators
..............81
Airbag Secondary Warning................................ 81
Door Ajar................................................................... 81
Exterior Lamps On................................................ 81
Gearshift Lever not in Park (P)........................ 81
Key in Ignition.......................................................... 81
Parking Brake On................................................... 81
Safety Belt Minder................................................ 81
Audio Control
...................................................63
Audio Input Jack..........................................308
Audio System
................................................294
General Information......................................... 294Audio Troubleshooting
...............................310
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio
.............................302
Audio Unit - Vehicles With: AM/FM/CD/ SYNC............................................................300
Audio Unit - Vehicles With: AM/ FM
...................................................................295
AUX Button.......................................................... 298
Clock Button........................................................ 297
Menu Button....................................................... 298
Sound Button..................................................... 298
Station Preset Buttons.................................... 298
Station Tuning Buttons.................................... 297
Audio Unit - Vehicles With: Premium AM/FM/CD.................................................298
Autolamps........................................................70 Windshield Wiper Activated
Headlamps........................................................ 70
Automatic Transmission............................136 Brake-Shift Interlock......................................... 138
Hints on Driving with an Automatic Transmission................................................... 138
Understanding the Gearshift Lever Positions of the Automatic
Transmission................................................... 136
Automatic Transmission Fluid Check..............................................................217
Autowipers.......................................................66
Auxiliary Power Points
................................105
12 Volt DC Power Point..................................... 105
AC Power Point................................................... 105
Locations............................................................... 105
Auxiliary Switches
.......................................359
B
Battery See: Changing the 12V Battery....................... 221
Bonnet Lock See: Opening and Closing the Hood..........207
Booster Seats..................................................25 Types of Booster Seats...................................... 25
Bottle Holder..................................................107
Brake Fluid Check.........................................218
Brakes...............................................................140 General Information.......................................... 140
Breaking-In......................................................178
Bulb Specification Chart
..........................230
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C
California Proposition 65.............................10
Capacities and Specifications - 3.2L
Power Stroke Diesel................................289
Capacities............................................................ 289
Specifications..................................................... 290
Capacities and Specifications - 3.5L.................................................................281
Capacities.............................................................. 281
Specifications..................................................... 282
Capacities and Specifications - 3.7L.................................................................285
Capacities............................................................. 285
Specifications..................................................... 286
Capacities and Specifications
................274
Car Wash See: Cleaning the Exterior.............................. 234
Catalytic Converter
.......................................119
Driving with a Catalytic Converter.................119
Changing a Bulb...........................................225 Central High Mounted Brake Lamp............228
Front Clearance Lamp...................................... 227
Headlamp............................................................. 226
Interior Lamp....................................................... 229
License Plate Lamp.......................................... 229
Reading Lamps................................................... 229
Rear Lamps.......................................................... 228
Side Direction Indicator................................... 228
Sun Visor Mirror Lamp..................................... 230
Changing a Fuse..........................................206
Changing a Road Wheel...........................264 Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 265
Front Jacking Points......................................... 269
Installing a Road Wheel.................................... 271
Locking Lug Nuts............................................... 266
Rear Jacking Points........................................... 270
Removing a Road Wheel................................ 270
Stowing the Wheel and Vehicle Jack..........272
Vehicle Jack......................................................... 269
Vehicles With a Spare Wheel....................... 266
Changing the 12V Battery
..........................221
Installing the Battery........................................ 223
Removing the Battery........................................ 221
Changing the Engine Air Filter.................232 Secondary Foam Air Filter.............................. 233Changing the Engine Oil and Oil
Filter................................................................213
Engine Lubrication for Severe Service Operation.......................................................... 213
Changing the Wiper Blades.....................223 Changing the Windshield Wiper
Blades................................................................ 223
Checking MyKey System Status...............53
Checking the Wiper Blades......................223
Child Restraint and Seatbelt Maintenance.................................................35
Child Restraint Positioning
..........................27
Child Safety.......................................................15
General Information............................................. 15
Child Safety Locks.........................................28 Left-Hand Side..................................................... 28
Right-Hand Side................................................... 29
Cigar Lighter
...................................................106
Cleaning Products.......................................234
Cleaning the Alloy Wheels........................237
Cleaning the Engine....................................235
Cleaning the Exterior..................................234 Body Paintwork Preservation........................ 234
Cleaning the Chrome Trim............................. 234
Cleaning the Headlamps................................ 234
Cleaning the Rear Window............................ 234
Sliding Door Tracks........................................... 235
Cleaning the Instrument Panel and Instrument Cluster Lens.........................237
Cleaning the Interior...................................236 Instrument Cluster Screens, LCD Screens
and Radio Screens....................................... 236
Rear Windows..................................................... 236
Seatbelts............................................................... 236
Cleaning the Windows and Wiper Blades...........................................................236
Clearing All MyKeys.......................................52
Climate Control
...............................................92
Principle of Operation........................................ 92
Cold Weather Precautions
........................179
Coolant Check See: Engine Coolant Check............................. 214
Crash Sensors and Airbag Indicator
........45
Creating a MyKey.............................................51 Programming/Changing Configurable
Settings................................................................ 51
Cruise Control.................................................64 Principle of Operation........................................ 151
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Cruise control
See: Using Cruise Control................................. 151
Cup Holders....................................................107
Customer Assistance.................................186
D
Data Recording
..................................................9
Daytime Running Lamps..............................71
Diesel Particulate Filter................................111 Regeneration.......................................................... 111
Digital Radio
..................................................303
HD Radio Reception and Station
Troubleshooting............................................ 304
Direction Indicators
.........................................71
DPF See: Diesel Particulate Filter............................. 111
Draining the Fuel Filter Water Trap........218 Changing the Fuel Filter................................... 219
Purging Air From the Fuel System...............220
Driver Alert
.......................................................153
Principle of Operation....................................... 153
Using Driver Alert................................................ 153
Driver and Passenger Airbags....................37 Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment........................................................ 42
Driving Aids
.....................................................153
Driving Hints....................................................178
Driving Through Water................................179
DRL See: Daytime Running Lamps.......................... 71
E
Economical Driving
......................................178
Emission Control System..........................126 Diesel Exhaust System: Oxidation Catalyst
And Diesel Particulate Filter System
........................................................................\
...... 128
Noise Emissions Warranty, Prohibited Tampering Acts and Maintenance..........135
On-Board Diagnostics (OBD-II).................... 127
Readiness for Inspection/Maintenance (I/M) Testing.................................................... 127
Tampering With a Noise Control System............................................................... 135End User License Agreement..................382
VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) ................................. 382
Engine Block Heater......................................112 Using the Engine Block Heater....................... 112
Engine Coolant Check
.................................214
Adding Engine Coolant..................................... 214
Checking the Engine Coolant......................... 214
Recycled Engine Coolant................................. 215
Severe Climates.................................................. 216
What You Should Know About Fail-Safe Cooling............................................................... 216
Engine Immobilizer See: Passive Anti-Theft System...................... 61
Engine Oil Check...........................................212 Adding Engine Oil................................................ 213
Engine Oil Dipstick - 3.2L Power Stroke Diesel..............................................................212
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Specifications - 3.2L Power Stroke Diesel
...............................................275
Drivebelt Routing................................................ 275
Engine Specifications - 3.5L....................274 Drivebelt Routing................................................ 274
Engine Specifications - 3.7L.....................274 Drivebelt Routing................................................ 275
Environment......................................................14
Essential Towing Checks...........................169 Before Towing a Trailer...................................... 174
Launching or Retrieving a Boat or Personal Water Craft (PWC)........................................ 175
Safety Chains....................................................... 170
Tow Hitch............................................................... 170
Trailer Brakes........................................................ 170
Trailer Lamps........................................................ 174
Trailer Towing Connector................................ 169
When Towing a Trailer....................................... 174
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP)..................361 SERVICE PLANS (CANADA ONLY)............362
SERVICE PLANS (U.S. Only).......................... 361
Exterior Mirrors
.................................................74
Fold-Away Exterior Mirrors................................ 74
Power Exterior Mirrors......................................... 74
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F
Fastening the Seatbelts................................31
Safety Belt Extension Assembly..................... 33
Safety Belt Locking Modes............................... 32
Using Safety Belts During Pregnancy............31
Floor Mats
........................................................179
Ford Credit.........................................................10
(U.S. Only)............................................................... 10
Fuel and Refueling
........................................113
Fuel Consumption........................................125 Calculating Fuel Economy............................... 125
Filling the Tank..................................................... 125
Fuel Filler Funnel Location..........................117
Fuel Filter - Gasoline
..................................220
Fuel Quality - Diesel.....................................115 Biodiesel................................................................. 116
Diesel Fuel Additives .......................................... 117
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel Is Not
Required ............................................................ 116
Fuel Requirements - Choosing the Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel is Required
(United States/Canada/Puerto Rico/U.S.
Virgin Islands and Other Locales)............115
Fuel Quality - E85..........................................114 Choosing the Right Fuel - Flex Fuel
Vehicles.............................................................. 114
Fuel Quality - Gasoline................................114 Choosing the Right Fuel.................................... 114
Fuel Shutoff....................................................182
Fuse Box Locations......................................193 Body Control Module Fuse Box..................... 193
Engine Compartment Fuse Box.................... 193
Passenger Compartment Fuse Box............193
Pre-fuse Box......................................................... 193
Fuses.................................................................193
Fuse Specification Chart...........................194 Body Control Module....................................... 204
Engine Compartment Fuse Box.................... 194
Passenger Compartment Fuse Panel........198
Pre-fuse Box........................................................ 202G
Gauges................................................................76
Engine Coolant Temperature Gauge.............76
Fuel Gauge............................................................... 77
Information Display............................................. 76
Tripmeter Reset and Distance to Empty................................................................... 77
General Information on Radio Frequencies...................................................47
General Maintenance Information
.......363
Multi-point Inspection..................................... 365
Owner Checks and Services......................... 364
Protecting Your Investment........................... 363
Why Maintain Your Vehicle?......................... 363
Why Maintain Your Vehicle at Your Dealership?..................................................... 363
Getting Assistance Outside the U.S. and Canada..........................................................189
Getting the Services You Need...............186 Away From Home.............................................. 186
H
Handbrake See: Parking Brake............................................... 141
Hazard Warning Flashers..........................182
Headlamp Adjusting See: Adjusting the Headlamps..................... 223
Headlamp Removal See: Removing a Headlamp.......................... 225
Head Restraints
..............................................97
Adjusting the Head Restraint.......................... 98
Installing the Head Restraint .......................... 98
Removing the Head Restraint......................... 98
Heated Windows and Mirrors...................96 Heated Exterior Mirrors...................................... 96
Heated Rear Window......................................... 96
Heating See: Climate Control........................................... 92
Hill Start Assist - Vehicles With: Hill Start Assist...............................................................141
Switching the System On and Off................142
Using Hill Start Assist........................................ 142
402
Transit (TTH) Canada/United States of America, enUSA, First Printing Index