2016 FORD TRANSIT service reset

When the oil change message appears in
the information display, it is time for an oil
change. Make sure you perform the oil
change within two weeks or 500 miles
(800 kilometers) of the message
appearing. Make sure you reset the
Intelligent Oil-Life Monitor after each oil
change. See Changing the Engine Oil
and Oil Filter (page 213).
If your information display resets
prematurely or becomes inoperative, you
should perform the oil change interval at
six months or
5,000 mi (8,000 km) from
your last oil change. Never exceed one year
or
10,000 mi (16,000 km) between oil
change intervals.
All Vehicles
Your vehicle is very sophisticated and built
with multiple, complex, performance
systems. Every manufacturer develops
these systems using different
specifications and performance features.
That is why it is important to rely upon your
dealership to correctly diagnose and repair
your vehicle.
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle. Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle ’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and
correct pressure.
Windshield washer fluid level.
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Normal Maintenance Intervals
3.2L, 3.5L and 3.7L Engines
At every oil change interval as indicated by the information display
*
Change engine oil and filter. **
Rotate tires, inspect tire wear and measure tread depth.
Perform a multi-point inspection (recommended).
Inspect the automatic transmission fluid level (if equipped with dipstick). Consult your
dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings.
Inspect the steering linkage, ball joints, suspension, tire-rod ends, driveshaft and U-
joints. Lubricate any areas with grease fittings.
Diesel engine fill diesel exhaust fluid.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
* Do not exceed one year or 10000 miles (16000 kilometers) between service intervals.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Other maintenance items
1
Torque rear axle U-bolts to specification.
Every 30000 miles (48000
km) Diesel engine replace fuel filter. 2
Replace engine air filter.
Change diesel foam air filter.
Every 45000 miles (70000
km)
Change engine coolant.3
At 100000 miles (160000
km)
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Other maintenance items
1
Replace spark plugs.
Every 100000 miles
(160000 km) Inspect accessory drive belt(s). 4
Change automatic transmission fluid and filter.
Every 150000 miles
(240000 km) Change rear axle fluid.
Replace accessory drive belt(s).
1 Perform these maintenance items within 3000 miles (4800 kilometers) of the last
engine oil and filter change. Do not exceed the designated distance for the interval.
2 Replace early if indicated by per Water In Fuel warning lamp. See Warning Lamps and
Indicators (page 78).
3 Initial replacement at six years or 100000 miles (160000 kilometers), then every three
years or 50000 miles (80000 kilometers).
4 After initial inspection, inspect every other oil change until replaced.
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
3.2L, 3.5L and 3.7L Engines
If you operate your vehicle primarily
in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician. Perform the services shown in the
following tables when specified or within
3000 miles (4800 kilometers) of the oil
change required message appearing in the
information display.
•
Example 1
: The message appears at
28,750 mi (46,270 km). Perform the
30,000 mi (48,000 km) automatic
transmission fluid replacement.
• Example 2
: The message does not
appear, but the odometer reads
30,000 mi (48,000 km) (for example,
the Intelligent Oil-Life Monitor was
reset at
25,000 mi (40,000 km)).
Perform the engine air filter
replacement.
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Towing a trailer or using a car-top carrier
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Scheduled
Maintenance chart.
As required
Inspect and lubricate U-joints.
Inspect frequently,
service as required
See axle maintenance items under Exceptions.
Replace spark plugs.
Every 60000 miles
(96000 km) Extensive idling or low-speed driving for long distances, as in heavy commercial use
(such as delivery, taxi, patrol car or livery)
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Scheduled
Maintenance chart.
As required
Replace engine air filter.
Inspect frequently,
service as required
Replace spark plugs.
Every 60000 miles
(96000 km) Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.
Inspect frequently,
service as required
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every 5000 miles (8000
km)
Rotate tires, inspect tires for wear and measure tread depth.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change.
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Off-road operation
Inspect steering linkage, ball joints and U-joints. Lubricate if
equipped with grease fittings.
Inspect frequently,
service as required
Replace engine air filter.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires, inspect tires for wear and measure tread depth.
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change. Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
Exceptions
There are several exceptions to the Normal
Schedule:
Normal vehicle axle maintenance: Rear
axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph
(72 km/h), change non-synthetic rear axle
fluid every 3,000 mi (4,800 km) or three
months, whichever comes first. This
interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A or
equivalent. Add friction modifier XL-3
EST-M2C118-A or equivalent for complete
refill of Traction-Lok rear axles. See
Capacities and Specifications
(page
274).
Police, Taxi and Livery vehicle axle
maintenance: Change rear axle fluid every
100,000 mi (160,000 km)
. Rear axle fluid
change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting
Ford specification WSL-M2C192-A or
equivalent. Add four ounces (118 milliliters)
of additive friction modifier XL-3
EST-M2C118-A, or equivalent, for complete
refill of Traction-Lok rear axles. Change
the axle fluid anytime the axle submerges
in water.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
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F
Fastening the Seatbelts................................31
Safety Belt Extension Assembly..................... 33
Safety Belt Locking Modes............................... 32
Using Safety Belts During Pregnancy............31
Floor Mats
........................................................179
Ford Credit.........................................................10
(U.S. Only)............................................................... 10
Fuel and Refueling
........................................113
Fuel Consumption........................................125 Calculating Fuel Economy............................... 125
Filling the Tank..................................................... 125
Fuel Filler Funnel Location..........................117
Fuel Filter - Gasoline
..................................220
Fuel Quality - Diesel.....................................115 Biodiesel................................................................. 116
Diesel Fuel Additives .......................................... 117
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel Is Not
Required ............................................................ 116
Fuel Requirements - Choosing the Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel is Required
(United States/Canada/Puerto Rico/U.S.
Virgin Islands and Other Locales)............115
Fuel Quality - E85..........................................114 Choosing the Right Fuel - Flex Fuel
Vehicles.............................................................. 114
Fuel Quality - Gasoline................................114 Choosing the Right Fuel.................................... 114
Fuel Shutoff....................................................182
Fuse Box Locations......................................193 Body Control Module Fuse Box..................... 193
Engine Compartment Fuse Box.................... 193
Passenger Compartment Fuse Box............193
Pre-fuse Box......................................................... 193
Fuses.................................................................193
Fuse Specification Chart...........................194 Body Control Module....................................... 204
Engine Compartment Fuse Box.................... 194
Passenger Compartment Fuse Panel........198
Pre-fuse Box........................................................ 202G
Gauges................................................................76
Engine Coolant Temperature Gauge.............76
Fuel Gauge............................................................... 77
Information Display............................................. 76
Tripmeter Reset and Distance to Empty................................................................... 77
General Information on Radio Frequencies...................................................47
General Maintenance Information
.......363
Multi-point Inspection..................................... 365
Owner Checks and Services......................... 364
Protecting Your Investment........................... 363
Why Maintain Your Vehicle?......................... 363
Why Maintain Your Vehicle at Your Dealership?..................................................... 363
Getting Assistance Outside the U.S. and Canada..........................................................189
Getting the Services You Need...............186 Away From Home.............................................. 186
H
Handbrake See: Parking Brake............................................... 141
Hazard Warning Flashers..........................182
Headlamp Adjusting See: Adjusting the Headlamps..................... 223
Headlamp Removal See: Removing a Headlamp.......................... 225
Head Restraints
..............................................97
Adjusting the Head Restraint.......................... 98
Installing the Head Restraint .......................... 98
Removing the Head Restraint......................... 98
Heated Windows and Mirrors...................96 Heated Exterior Mirrors...................................... 96
Heated Rear Window......................................... 96
Heating See: Climate Control........................................... 92
Hill Start Assist - Vehicles With: Hill Start Assist...............................................................141
Switching the System On and Off................142
Using Hill Start Assist........................................ 142
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Selective Catalytic Reduction
System............................................................119
Approximate Diesel Exhaust Fluid
Usage.................................................................. 122
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 121
Diesel Exhaust Fluid Guidelines.................... 122
Diesel Exhaust Fluid Level................................ 119
Side Airbags
.....................................................43
Sitting in the Correct Position....................97
Snow Chains See: Using Snow Chains................................. 259
Special Notices
.................................................11
New Vehicle Limited Warranty.......................... 11
Special Operating Conditions Scheduled Maintenance..............................................368
3.2L, 3.5L and 3.7L Engines............................ 368
Exceptions............................................................ 370
Speed Control See: Cruise Control.............................................. 151
Speed Limiter.................................................153 Engine Speed Limiter........................................ 153
Vehicle Speed Limiter - Fixed......................... 153
Stability Control
............................................144
Principle of Operation....................................... 144
Starter Switch See: Ignition Switch........................................... 108
Starting a Diesel Engine
............................109
Cold Weather Operation................................... 110
Engine Glow Plugs.............................................. 110
Failure to Start...................................................... 110
Starting a Cold or Hot Engine......................... 110
Starting a Gasoline Engine.......................109 Cold or Hot Engine............................................. 109
Engine Idle Speed after Starting.................. 109
Flooded Engine................................................... 109
Starting and Stopping the Engine.........108 General Information.......................................... 108
Steering............................................................156
Steering Wheel
...............................................63
Storage Compartments.............................107
Supplementary Restraints System.........36 Principle of Operation........................................ 36
Switching Off the Engine.............................111 Vehicles With a Turbocharger.......................... 111
Symbols Glossary
.............................................7 SYNC™ Applications and
Services........................................................329
911 Assist............................................................... 329
SYNC Services: Traffic, Directions & Information (TDI) (If Equipped, United
States Only).................................................... 333
Vehicle Health Report (If Equipped, United States Only)..................................................... 331
SYNC™ AppLink ™
......................................337
SYNC Mobile Apps............................................ 337
SYNC™..............................................................311 General Information........................................... 311
SYNC™ Troubleshooting
.........................349
T
Technical Specifications See: Capacities and Specifications.............274
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................188
Tire Care
..........................................................242
Glossary of Tire Terminology........................ 244
Inflating the Tires................................................ 251
Information About Uniform Tire Quality Grades............................................................... 242
Information Contained on the Tire Sidewall............................................................ 245
Inspecting the Tires and Wheel Valve Stems................................................................ 254
Location of the Tire Label................................ 251
Tire Age.................................................................. 255
Tire and Wheel Alignment.............................. 257
Tire Damage........................................................ 254
Tire Pressure Monitoring System.................256
Tire Replacement Requirements.................255
Tire Rotation........................................................ 258
Tire Safety Practices........................................ 256
Tire Wear............................................................... 254
United States Department of Transportation Tire Quality
Grades............................................................... 243
Tire Pressure Monitoring System..........260 Changing Tires With a Tire Pressure
Monitoring System........................................ 261
Tire Pressure Monitoring System Reset Procedure........................................................ 263
Understanding the Tire Pressure Monitoring System .............................................................. 261
406
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