2016 FORD F650 fuel cap

FUEL FILTER - 6.8L
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY
WARNINGS
This vehicle may be equipped with
more than one battery, removal of
cable from only one battery does not
disconnect the vehicle electrical system.
Be sure to disconnect cables from all
batteries when disconnecting power.
Failure to do so may cause serious
personal injury or property damage. Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide proper
ventilation. When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Note:
If your battery has a cover/shield,
make sure it is reinstalled after the battery
has been cleaned or replaced.
Note: Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after handling.
Note: Electrical or electronic accessories
or components added to the vehicle by the
dealer or the owner may adversely affect
battery performance and durability.
Your vehicle is equipped with a Motorcraft
maintenance-free battery which normally
does not require additional water during
its life of service.
For longer, trouble-free operation, keep the
top of the battery clean and dry. Also,
make certain the battery cables are always
tightly fastened to the battery terminals.
If you see any corrosion on the battery or
terminals, remove the cables from the
terminals and clean with a wire brush. You
can neutralize the acid with a solution of
baking soda and water.
It is recommended that the negative
battery cable terminal be disconnected
from the battery if you plan to store your
vehicle for an extended period of time.
Because your vehicle ’s engine is
electronically controlled by a computer,
some control conditions are maintained
by power from the battery. When the
battery is disconnected or a new battery
is installed, the engine must relearn its idle
and fuel trim strategy for optimum
driveability and performance. To begin this
process
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in park (P) or neutral (N) and turn off all accessories.
3. Start the engine. Run the engine until it reaches normal operating
temperature.
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CHANGING THE ENGINE-
MOUNTED AND DIESEL FUEL
CONDITIONER MODULE FUEL
FILTERS - 6.7L DIESEL
Your vehicle has two fuel filters. The first
filter mounts on top of the engine on the
left-hand side. The second filter, inside the
diesel fuel conditioner module, is mounted
on the frame rail inboard of the fuel tank,
between the frame rail and the drive shaft.
You should replace both filters at the same
time. Regular fuel filter changes are an
important part of engine maintenance;
failing to keep with the scheduled
maintenance could lead to engine
performance issues and fuel injection
system damage. See Scheduled
Maintenance (page 314).
Refer to Motorcraft part numbers in the
Capacities and Specifications chapter for
the fuel filter replacement part number.
See
Motorcraft Parts (page 252). This
part number includes filters and seals for
both the engine-mounted and
frame-mounted filters.
Diesel Fuel Conditioner Module
Filter
Removal
The diesel fuel conditioner module filter is
located in the lower portion of the housing.
1. Drain the diesel fuel conditioner module. See Draining the Fuel and
Water Separator earlier in this chapter.
2. Remove the lower portion of the diesel
fuel conditioner module housing (filter
bowl) by turning it counterclockwise
using a 32 mm socket. Note:
Depending on the amount of seal
swelling, removal of the filter bowl may be
noisy and require some effort. Replace the
seal prior to reinstalling the filter bowl to
improve assembly.
3. Remove and discard the old fuel filter element.
4. Carefully clean the mating surfaces using a lint-free rag.
Installation
1. Install the new filter into the filter bowl
tabs and replace the seal on the diesel
fuel conditioner module header (top
portion of separator). Refer to
Motorcraft part numbers in the
Capacities and Specifications chapter
for the fuel filter kit part number. See
Motorcraft Parts
(page 252).
2. Lube O-ring with lubricant packet in the filter kit. This will assist in making
sure the filter is properly tightened.
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ENGINE SPECIFICATIONS - 6.8L
6.8L V10 Engine
Engine
413
Cubic inches
Minimum 87 octane
Required fuel
1-6-5-10-2-7-3-8-4-9
Firing order
Coil on plug
Ignition system
0.039 - 0.043 in (1.00 - 1.10 mm)
Spark plug gap
9.2:1
Compression ratio
Drivebelt Routing
6.8L Engines with A/C 6.8L Engines without A/C ENGINE SPECIFICATIONS -
6.7L DIESEL
Drivebelt Routing
Single Alternator
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MOTORCRAFT PARTS - 6.7L DIESEL
6.7L Diesel
Component
FL-2051S
Engine oil filter
FA-1909
Foam pre-filter
FA-1902
Air filter
FD-4615
Fuel filter kit (2 included - engine and frame
rail mounted )
BH-31-XL
Two Batteries (standard)(1500 CCA)
BH-31-XT
Two Batteries (optional)(1800 CCA)
BH-31-XT
Three Batteries (optional)(2700 CCA)
WW-2242
Windshield wiper blade
For scheduled maintenance, we recommend Motorcraft replacement parts available at
your Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company ’s
specifications and are engineered for your vehicle. Use of other parts may impact vehicle
performance, emissions and durability. Your warranty may be void for any damage related
to use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
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CAPACITIES AND SPECIFICATIONS - 6.8L
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant R-134a under high
pressure. Opening the air conditioning refrigerant system can cause personal injury.
Have the air conditioning refrigerant system serviced only by qualified personnel.
Capacity
Item
7.0 qt (6.6 L)
Engine oil
28.8 qt (27.3 L)1
Engine coolant
58 gal (219.5 L)
Fuel tank (Limited Series)
(Usable capacity)2
62 gal (234.6 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Small)
(Usable capacity)2
50 gal (189.2 L)
(Liquid capacity)
59 gal (223.3 L)
Fuel tank (Large)
(Usable capacity)2
63 gal (238.4 L)
(Liquid capacity)
Between MIN and MAX on brake fluid reservoir
Brake fluid
17.4 qt (16.5L)3
Automatic transmission fluid
16 pt (7.5L)3
Rear axle (S-140)
37 pt (17.5L)3
Rear axle (S-170)
37 pt (17.5L)3
Rear axle (S-190)
28 pt (13.2L)3
Rear axle (21060S)
17.6 pt (8.3L)4
Power Steering (TAS40)
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Specification
Name
ESB-M1C93-B
Multi-purpose grease:
Motorcraft Multi-Purpose Grease Spray
XL-5-A
--
Lock cylinders (U.S.):
Penetrating and Lock Lubricant
XL-1
--
Lock cylinders (Canada):
Penetrating Fluid
CXC-51-A
--
Lock cylinders (Mexico):
Penetrating and Lock Lubricant
MXL-1
WSD-M1C227-A
Transmission, parking brake linkages and pivots, brake
pedal shift:
Motorcraft Premium Long-Life Grease
XG-1-E
* Motorcraft® SAE 75W-140 Synthetic
Rear Axle Lubricant is standard for
(Limited Series) vehicles.
If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
• Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft motor oil for
your vehicle. If Motorcraft oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Council (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
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Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure. Note:
Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The
use of any other fluid may cause
transmission damage.
CAPACITIES AND SPECIFICATIONS - 6.7L DIESEL
Capacities Capacity
Item
15.0 qt (14.2 L)
Engine oil (includes filter change)
35.1 qt (33.2 L)1
Engine coolant (primary high-temperature
cooling system loop)
47.3 fl oz (1.4 L)2
Engine coolant additive (primary high-
temperature cooling system loop)
15.1 qt (14.3 L)1
Engine coolant (secondary cooling system)
16.0 fl oz (473 ml)2
Engine coolant additive (secondary cooling
system)
8 gal (30.2 L)
Diesel Exhaust Fluid (DEF)
61 gal (230.9 L)
Fuel tank (Dual)(Left side)
(Usable capacity)3
65 gal (246 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Dual)(Right side)
(Usable capacity)3
50 gal (189.2 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Small)
(Usable capacity)3
50 gal (189.2 L)
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Capacity
Item
(Liquid capacity)53 gal (200.6 L)
Fuel tank (Medium)
(Usable capacity)3
56 gal (211.9 L)
(Liquid capacity)
61 gal (230.9 L)
Fuel tank (Large)
(Usable capacity)3
65 gal (246 L)
(Liquid capacity)
Between MIN and MAX on brake fluid reservoir
Brake Fluid
16.3 qt (15.4 L)4
Automatic Transmission Fluid
19 pt (9.0 L)4
Rear axle (S-140)
37 pt (17.5 L)4
Rear axle (S-170)
37 pt (17.5 L)4
Rear axle (S-190)
28 pt (13.2 L)4
Rear axle (21060S)
35 pt (16.6 L)4
Rear axle (Two speed)(21065T/P)
17.6 pt (8.3 L)5
Power Steering (TAS40)
18.4 pt (8.7 L)5
Power Steering (TAS66)
Fill as required
Windshield washer fluid
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