2016 FORD F650 wiper blades

Fuel Filter - 6.8L...........................................204
Changing the 12V Battery.........................204
Checking the Wiper Blades.....................206
Changing the Wiper Blades....................206
Adjusting the Headlamps........................206
Removing a Headlamp
.............................208
Changing a Bulb..........................................208
Bulb Specification Chart..........................209
Changing the Engine Air Filter - 6.8L.....210
Changing the Engine Air Filter - 6.7L Diesel
..............................................................211
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................215
Electrical System Inspection....................217
Air Induction System Inspection.............217
Exhaust System Inspection......................218
Brake System Inspection...........................218
Axle Inspection
..............................................221
Steering System Inspection
.....................222
Suspension System Inspection
..............222
Frame and Tow Hook Inspection
...........223
Rear Axle Fluid Check
.................................223
Spring U-Bolt Check...................................223
Vehicle Care
General Information...................................225
Cleaning Products.......................................225
Cleaning the Exterior..................................225
Waxing.............................................................226
Cleaning the Engine....................................226
Cleaning the Windows and Wiper Blades...........................................................227
Cleaning the Interior....................................227
Cleaning the Instrument Panel and Instrument Cluster Lens
.......................228
Repairing Minor Paint Damage
..............228
Cleaning the Alloy Wheels.......................229
Vehicle Storage
.............................................229 Wheels and Tires
Tire Care
..........................................................232
Using Snow Chains
.....................................246
Changing a Road Wheel............................247
Technical Specifications
...........................249
Capacities and Specific- ations
Engine Specifications - 6.8L.....................251
Engine Specifications - 6.7L Diesel........251
Motorcraft Parts - 6.8L..............................252
Motorcraft Parts - 6.7L Diesel.................253
Vehicle Identification Number................254
Vehicle Certification Label.......................255
Transmission Code Designation............255
Capacities and Specifications - 6.8L...............................................................256
Capacities and Specifications - 6.7L Diesel............................................................261
Audio System
General Information...................................270
Audio Unit - Vehicles With: AM/FM........271
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................272
Satellite Radio...............................................275
Audio Input Jack............................................277
USB Port
..........................................................277
SYNC™
General Information
...................................279
Using Voice Recognition............................281
Using SYNC™ With Your Phone............283
Using SYNC™ With Your Media Player...........................................................295
SYNC™ Troubleshooting
.........................304
Accessories
Auxiliary Switches........................................310
4
F650750 (TBC), enUSA, First Printing Table of Contents

WINDSHIELD WIPERS
Note:
Fully defrost the windshield before
switching on the windshield wipers.
Note: Make sure you switch off the
windshield wipers before entering a car
wash.
Note: Clean the windshield and wiper
blades if they begin to leave streaks or
smears. If that does not resolve the issue,
install new wiper blades.
Note: Do not operate the wipers on a dry
windshield. This may scratch the glass,
damage the wiper blades or cause the wiper
motor to burn out. Always use the
windshield washers before wiping a dry
windshield. Rotate the end of the control:
•
Away from you to increase the wiper
speed.
• Toward you to decrease the wiper
speed.
WINDSHIELD WASHERS
Note: Do not operate the wipers on a dry
windshield. This may scratch the glass,
damage the wiper blades or cause the wiper
motor to burn out. Always use the
windshield washer before wiping a dry
windshield.
Note: Do not operate the washers when
the washer reservoir is empty. This may
cause the washer pump to overheat. Press the end of the stalk to activate the
washer.
•
A brief press causes a single wipe
without washer fluid.
• A quick press and hold causes the
wipers to swipe three times with
washer fluid.
• A long press and hold activates the
wipers and washer fluid for up to 10
seconds. 46
F650750 (TBC), enUSA, First Printing Wipers and WashersE213986 E213988

State or local regulations on volatile
organic compounds may restrict the use
of methanol, a common windshield washer
antifreeze additive. Washer fluids
containing non-methanol antifreeze
agents should be used only if they provide
cold weather protection without damaging
the vehicle
’s paint finish, wiper blades or
washer system.
DRAINING THE FUEL FILTER
WATER TRAP - 6.7L DIESEL
Your vehicle is equipped with a diesel fuel
conditioner module located on the
frame-rail under the driver-side floorboard
near the transmission. You should drain water from the
module assembly whenever the
warning light comes on and the
message center directs you to drain the
water separator. This will occur when
approximately 8.45 fl oz (250 ml) of water
accumulates in the module. If you allow
the water level to exceed this level, the
water may pass through to the engine and
may cause fuel injection equipment
damage.
Draining the Diesel Fuel
Conditioner Module (DFCM) WARNING
Your vehicle must be stopped with
the engine off when draining the
Diesel Fuel Conditioner Module. Fuel
may ignite if the separator is drained while
the engine is running or vehicle is moving. Note:
If you drain the diesel fuel conditioner
module while the system is running air will
enter into the fuel system. The engine will
not operate properly if air enters the system. Note:
With fuel tank levels above 3⁄4 tank
it may be necessary to loosen the bowl three
turns before opening the drain. This will
actuate an anti-siphon valve at the fuel and
water separator inlet and prevent the fuel
from siphoning out of the tank.
Note: A loose drain valve can allow air to
enter the fuel system and cause drivetrain
issues. The engine will not operate properly.
Be sure that you fully tighten the drain valve.
1. Stop your vehicle and shut off the engine.
2. Locate the diesel fuel conditioner module and place an appropriate
container under the drain port. 3.
Rotate the drain counterclockwise until
the O-ring is visible. Allow the diesel
fuel conditioner module to drain for
approximately 25 seconds or until
clean fuel is observed. Rotate the drain
clockwise to tighten it. If no liquid
drains, there may be a clog in the drain.
Have the conditioner module serviced
by an authorized dealer.
4. Make sure that you fully tighten the drain valve and then remove the
container from under your vehicle.
5. Restart the engine. If the WATER IN FUEL DRAIN FILTER or WATER IN FUEL
DRAIN FILTER SEE MANUAL message
and light continues to illuminate, have
the fuel system checked and repaired.
203
F650750 (TBC), enUSA, First Printing Maintenance E163360

CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge of
the blade to check for roughness.
Clean the wiper blades with washer fluid
or water applied with a soft sponge or
cloth.
CHANGING THE WIPER
BLADES
You can manually move the wiper arms
when the ignition is off. This allows for ease
of blade replacement and cleaning under
the blades.
1. Pull the wiper blade and arm away
from the glass. 2. Release the wiper blade lock (A) and
separate the wiper blade from the
wiper arm.
3. Install in the reverse order.
Note: Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
• Replace wiper blades at least once per
year for optimum performance.
• You can improve poor wiper quality by
cleaning the wiper blades and the
windshield.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle are
properly aimed at the assembly plant. If
your vehicle has been in an accident, the
alignment of your headlamps should be
checked by your authorized dealer.
206
F650750 (TBC), enUSA, First Printing MaintenanceE142463 E165804 A
E165794

•
Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
To clean the windshield and wiper blades:
• Clean the windshield with a
non-abrasive glass cleaner. When
cleaning the interior of the windshield,
avoid getting any glass cleaner on the
instrument panel or door panels. Wipe
any glass cleaner off these surfaces
immediately.
• For windshields contaminated with
tree sap, chemicals, wax or bugs, clean
the entire windshield using steel wool
(no greater than 0000 grade) in a
circular motion and rinse with water.
• Clean the wiper blades with isopropyl
rubbing alcohol or windshield washer
concentrate.
Note: Do not use razor blades or other
sharp objects to clean or remove decals
from the inside of the heated rear window.
The vehicle warranty does not cover
damage caused to the heated rear window
grid lines. CLEANING THE INTERIOR WARNINGS
Do not use cleaning solvents, bleach
or dye on the vehicle
’s safety belts,
as these actions may weaken the
belt webbing. On vehicles equipped with
seat-mounted airbags, do not use
chemical solvents or strong
detergents. Such products could
contaminate the side airbag system and
affect performance of the side airbag in a
collision. For fabric, carpets, cloth seats, safety belts
and seats equipped with side airbags:
•
Remove dust and loose dirt with a
vacuum cleaner.
• Remove light stains and soil with
Motorcraft Professional Strength
Carpet & Upholstery Cleaner.
• If grease or tar is present on the
material, spot-clean the area first with
Motorcraft Spot and Stain Remover. In
Canada, use Motorcraft Multi-Purpose
Cleaner.
• If a ring forms on the fabric after spot
cleaning, clean the entire area
immediately (but do not oversaturate)
or the ring will set.
• Do not use household cleaning
products or glass cleaners, which can
stain and discolor the fabric and affect
the flame retardant abilities of the seat
materials.
227
F650750 (TBC), enUSA, First Printing Vehicle Care

Avoid the Rising Cost of Properly
Maintaining Your Vehicle!
Ford Extended Service Plan also offers a
Premium Maintenance Plan that covers all
scheduled maintenance, and selected
wear items. The coverage is prepaid, so
you never have to worry about affording
your vehicle
’s maintenance. It covers
regular checkups, routine inspections,
preventive care and replacement of select
items that require periodic attention for
normal wear:
• Windshield wiper blades.
• Spark plugs.
• The clutch disc.
• Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment.
Interest Free Finance Options
Available
Take advantage of our interest free
installment payment plan. Just a 10%
down payment will provide you with an
affordable, no interest, no fee payment
program allowing you all the security and
benefits Ford ESP has to offer while paying
over time. You are pre-approved with no
credit checks, no hassles! To learn more,
call our Ford ESP specialists at
800-367-3377.
Ford ESP
P.O. Box 321067
Detroit, MI 48232 SERVICE PLANS (CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Extended
Service Plan. Ford Extended Service Plan
is the only service contract backed by Ford
Motor Company of Canada, Limited.
Depending on the plan you purchase, Ford
Extended Service Plan provides benefits
such as:
•
Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits.
There are several Ford Extended Service
Plans available in various time, distance
and deductible combinations. Each plan
is tailored to fit your own driving needs,
including reimbursement for towing and
rental. When you purchase Ford Extended
Service Plan, you receive added
peace-of-mind protection throughout
Canada, the United States and Mexico,
provided by a network of participating
authorized Ford Motor Company dealers.
Note: Repairs performed outside of
Canada, the United States and Mexico are
not eligible for Ford Extended Service Plan
coverage.
This information is subject to change. For
more information, visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Extended Service Plan that is right for
you.
313
F650750 (TBC), enUSA, First Printing Extended Service Plan (ESP)

Check every month
Air filter restriction gauge. *
Engine oil level.
Fuel and water separator. Drain if necessary, or if indicated by the information display. *
Function of all interior and exterior lights.
Holes and slots in the tail pipe to make sure they are functional and clear of debris. *
Tires (including spare) for wear and proper pressure. Windshield washer fluid level.
* Diesel engine only. Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary. Cooling system fluid level and coolant strength.
Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
319
F650750 (TBC), enUSA, First Printing Scheduled Maintenance

Bulb Specification Chart..........................209
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications............................... 268
Specifications..................................................... 263
Capacities and Specifications - 6.8L
................................................................256
Specifications...................................................... 257
Capacities and Specifications.................251
Car Wash See: Cleaning the Exterior.............................. 225
Changing a Bulb..........................................208 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 209
Front Clearance and Identification Lamp................................................................. 208
Headlamp Bulbs................................................ 208
Changing a Fuse............................................170 Fuses....................................................................... 170
Changing a Road Wheel............................247 Tire Change Procedure..................................... 247
Changing the 12V Battery.........................204 Battery Management System (If
Equipped)....................................................... 205
Changing the Coalescer Filter Element.........................................................189
Changing the Engine Air Filter - 6.7L Diesel...............................................................211
Air Filter Replacement...................................... 212
Air Filter Restriction Gauge............................... 211
Changing the Engine Air Filter - 6.8L.................................................................210
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................215
Diesel Fuel Conditioner Module Filter.........215
Engine-mounted Fuel Filter............................ 216
Purging Air from the Fuel System.................217
Changing the Engine Oil and Oil Filter...............................................................188
Engine lubrication for severe service operation.......................................................... 188
Changing the Wiper Blades....................206 Checking the Wiper Blades.....................206
Child Restraint and Seatbelt
Maintenance..................................................37
Child Restraint Positioning
..........................27
Child Safety........................................................17
General Information............................................. 17
Child Safety Locks.........................................28
Cleaning Products.......................................225
Cleaning the Alloy Wheels.......................229
Cleaning the Engine....................................226
Cleaning the Exterior..................................225 Exterior Chrome Parts...................................... 225
Exterior Plastic Parts........................................ 226
Stripes or Graphics............................................ 226
Underbody........................................................... 226
Cleaning the Instrument Panel and Instrument Cluster Lens.........................228
Cleaning the Interior....................................227
Cleaning the Windows and Wiper Blades............................................................227
Climate Control...............................................70
Cold Weather Precautions........................148 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 149
Coolant Check See: Engine Coolant Check - 6.7L Diesel....195
See: Engine Coolant Check - 6.8L...............190
Cruise Control
..................................................45
Principle of Operation....................................... 134
Cruise control See: Using Cruise Control................................ 134
Customer Assistance
..................................156
D
Data Recording.................................................12 Service Data Recording....................................... 12
Daytime Running Lamps............................48
Diesel Particulate Filter................................87
Direction Indicators.......................................48
DPF See: Diesel Particulate Filter............................ 87
Draining the Fuel Filter Water Trap - 6.7L Diesel
.............................................................203
Draining the Diesel Fuel Conditioner Module
(DFCM)............................................................. 203
Driving Aids
.....................................................136
Driving Hints...................................................146
368
F650750 (TBC), enUSA, First Printing Index