2016 FORD E SERIES bulb

Jump Starting the Vehicle...........................117
Customer Assistance
Getting the Services You Need...............120
In California (U.S. Only)...............................121
The Better Business Bureau (BBB) Auto
Line Program (U.S. Only).......................122
Utilizing the Mediation/Arbitration Program (Canada Only)........................123
Getting Assistance Outside the U.S. and Canada.........................................................123
Ordering Additional Owner's Literature.....................................................124
Reporting Safety Defects (U.S. Only)..............................................................125
Reporting Safety Defects (Canada Only)..............................................................125
Fuses
Fuse Specification Chart............................127
Changing a Fuse...........................................134
Maintenance
General Information
....................................136
Opening and Closing the Hood...............136
Under Hood Overview
.................................137
Engine Oil Dipstick.......................................138
Engine Oil Check...........................................138
Oil Change Indicator Reset
.......................138
Engine Coolant Check................................139
Automatic Transmission Fluid Check............................................................142
Brake Fluid Check.........................................144
Power Steering Fluid Check
......................145
Washer Fluid Check.....................................145
Fuel Filter
.........................................................145
Changing the 12V Battery..........................145
Checking the Wiper Blades.......................147
Changing the Wiper Blades......................147
Adjusting the Headlamps.........................148
Removing a Headlamp
..............................150 Changing a Bulb
.............................................151
Bulb Specification Chart............................153
Changing the Engine Air Filter.................155
Vehicle Care
General Information
....................................156
Cleaning Products
........................................156
Cleaning the Exterior...................................156
Waxing..............................................................157
Cleaning the Engine....................................158
Cleaning the Windows and Wiper Blades...........................................................158
Cleaning the Interior....................................159
Cleaning the Instrument Panel and Instrument Cluster Lens........................159
Cleaning Leather Seats
..............................160
Repairing Minor Paint Damage...............160
Cleaning the Alloy Wheels
.......................160
Vehicle Storage
..............................................161
Wheels and Tires
General Information
....................................163
Tire Care...........................................................164
Using Snow Chains
......................................182
Tire Pressure Monitoring System...........183
Changing a Road Wheel............................186
Technical Specifications...........................190
Capacities and Specific- ations
Engine Specifications - 5.4L V8...............191
Engine Specifications - 6.8L.....................191
Motorcraft Parts - 5.4L V8........................192
Motorcraft Parts - 6.8L
..............................194
Vehicle Identification Number.................195
Vehicle Certification Label
........................196
Transmission Code Designation.............196
Capacities and Specifications - 5.4L V8...................................................................197
3
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Table of Contents

Cruise Control (If Equipped)
Illuminates when you switch this
feature on. See
Using Cruise
Control (page 91).
Direction Indicator Illuminates when you switch on
the left or right direction
indicator or the hazard warning
flasher. If the indicators stay on or flash
faster, check for a burned out bulb.
Engine Coolant Temperature Illuminates when the engine
coolant temperature is high.
Stop the vehicle as soon as
possible, switch off the engine and let cool.
Engine Oil If it illuminates when the engine
is running or when you are
driving, this indicates a
malfunction. Stop your vehicle as soon as
it is safe to do so and switch the engine off.
Check the engine oil level.
Note: Do not resume your journey if it
illuminates despite the level being correct.
Have an authorized dealer check the system.
Fasten Safety Belt It illuminates and a tone sounds
to remind you to fasten your
safety belt.
High Beam Illuminates when you switch the
high beam headlamps on. It
flashes when you use the
headlamp flasher. Low Fuel Level It illuminates when the fuel level
is low or near empty. Refuel as
soon as possible.
Low Tire Pressure Warning It illuminates when your tire
pressure is low. If the lamp
remains on with the engine
running or when driving, check your tire
pressure as soon as possible.
The lamp also illuminates momentarily
when you switch the ignition on to confirm
the lamp is functional. If it does not
illuminate when you switch the ignition on,
or begins to flash at any time, have an
authorized dealer check the system.
Powertrain
Malfunction/Electronic Throttle
Control Illuminates when the system
detects a powertrain fault, have
an authorized dealer check the
system as soon as possible.
Service Engine Soon If the service engine soon
indicator light illuminates after
you start the engine, it indicates
that the On-Board Diagnostics (OBD-II)
system detects a malfunction of the
vehicle emissions control system. Refer to
On-Board Diagnostics (OBD-II) in the Fuel
and Refueling chapter for more
information about having your vehicle
serviced. See Emission Control System
(page
80).
52
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Instrument ClusterE71340

If the light is blinking, engine misfire is
occurring which could damage your
catalytic converter. Drive in a moderate
fashion (avoid heavy acceleration and
deceleration) and have an authorized
dealer check your vehicle immediately.
WARNING
Under engine misfire conditions,
excessive exhaust temperatures
could damage the catalytic
converter, the fuel system, interior floor
coverings or other vehicle components,
possibly causing a fire. Have your vehicle
serviced immediately. The service engine soon indicator light
illuminates when you first switch on the
ignition prior to engine start to check the
bulb and to indicate whether the vehicle
is ready for Inspection/Maintenance (I/M)
testing.
Normally, the service engine soon light will
stay on until you switch the engine on, and
then turn off if no malfunctions are
present. However, if after 15 seconds the
service engine soon light blinks eight times,
it means that the vehicle is not ready for
I/M testing. See Emission Control
System (page 80).
Traction Control System Displays when the traction
control is active. If the light
remains on, have an authorized
dealer check the system immediately.
Traction Control System Off It will illuminate when the driver
disables traction control. Transmission Tow/Haul Illuminates when the driver
activates the tow/haul feature.
If the light flashes steadily, have
an authorized dealer check the system
immediately, damage to the transmission
could occur.
AUDIBLE WARNINGS AND
INDICATORS
Fail-Safe Cooling Warning Chime
Sounds when the coolant gauge pointer
has moved to hot. There are three stages
of chimes:
• Stage 1 is a single chime when the
engine temperature begins to overheat.
• Stage 2 is multiple chimes and engine
power becomes limited in order to help
cool the engine.
• Stage 3 is multiple chimes and the
engine will shut down.
Headlamps On Warning Chime
Sounds when you remove the key from the
ignition and open the driver's door and you
have left the headlamps or parking lamps
on.
Key in Ignition Warning Chime
Sounds when you open the driver's door
and you have left the key in the ignition.
Parking Brake On Warning Chime
Sounds when you have left the parking
brake on and drive your vehicle. If the
warning chime remains on after you have
released the parking brake, have the
system checked by your authorized dealer
immediately.
53
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Instrument ClusterE138639 E194301 E161509

On-Board Diagnostics (OBD-II)
Your vehicle has a computer known as the
on-board diagnostics system (OBD-II) that
monitors the engine
’s emission control
system. The system protects the
environment by making sure that your
vehicle continues to meet government
emission standards. The OBD-II system
also assists a service technician in properly
servicing your vehicle. When the service engine soon
indicator illuminates, the OBD-II
system has detected a
malfunction. Temporary malfunctions may
cause the service engine soon indicator to
illuminate.
Examples of temporary malfunctions are:
• the vehicle has run out of fuel —the
engine may misfire or run poorly
• poor fuel quality or water in the
fuel —the engine may misfire or run
poorly
• the fuel fill inlet may not have closed
properly. See Refueling (page 77).
• driving through deep water —the
electrical system may be wet.
You can correct these temporary
malfunctions by filling the fuel tank with
good quality fuel, properly closing the fuel
fill inlet or letting the electrical system dry
out. After three driving cycles without these
or any other temporary malfunctions
present, the service engine soon indicator
should stay off the next time you start the
engine. A driving cycle consists of a cold
engine startup followed by mixed
city/highway driving. No additional vehicle
service is required. If the service engine soon indicator remains
on, have your vehicle serviced at the first
available opportunity. Although some
malfunctions detected by the OBD-II may
not have symptoms that are apparent,
continued driving with the service engine
soon indicator on can result in increased
emissions, lower fuel economy, reduced
engine and transmission smoothness, and
lead to more costly repairs.
Readiness for
Inspection/Maintenance (I/M)
Testing
Some state/provincial and local
governments may have
Inspection/Maintenance (I/M) programs
to inspect the emission control equipment
on your vehicle. Failure to pass this
inspection could prevent you from getting
a vehicle registration.
If the service engine soon
indicator is on or the bulb does
not work, you may need to have
the vehicle serviced. See On-Board
Diagnostics (OBD-II).
Your vehicle may not pass the I/M test if
the service engine soon indicator is on or
not working properly (bulb is burned out),
or if the OBD-II system has determined
that some of the emission control systems
have not been properly checked. In this
case, your vehicle is not ready for I/M
testing.
If the vehicle ’s engine or transmission has
just been serviced, or the battery has
recently run down or been replaced, the
OBD-II system may indicate that the
vehicle is not ready for I/M testing. To
determine if the vehicle is ready for I/M
testing, turn the ignition key to the on
position for 15 seconds without cranking
81
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuel and Refueling

Note:
Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
• Replace wiper blades at least once per
year for optimum performance.
• You can improve poor wiper quality by
cleaning the wiper blades and the
windshield.
ADJUSTING THE HEADLAMPS
We properly aim the headlamps on your
vehicle at the assembly plant. If your
vehicle has been in an accident, have an
authorized dealed check the alignment of
your headlamps.
Vertical and Horizontal Aim
Adjustment (Sealed Beam
Headlamps)
Use the mechanical aimers on your vehicle
to aim the headlamps. If mechanical
aimers are used and the cross-car sight
line is in any way blocked, set the legs of
the universal adaptor all to the same
setting, such that the cross-car sight line
is no longer blocked (per the instructions
for the brand of mechanical aimer you are
using). You can also aim the headlamps
visually using the procedure below. 8 feet (2.4 meters).
A
Center height of lamp to ground.
B
25 feet (7.6 meters).
C
Horizontal reference line.
D
Vertical reference line for the
center of the headlamp.
E
Vertical reference line for the
center of the vehicle.
F
To adjust the headlamps:
1. Park your vehicle on a level surface about 25 feet (7.6 meters) away from
a vertical plain surface. Check your
headlamp alignment at night or in a
dark area so that you can see the
headlamp beam pattern.
2. The center of the headlamp is marked
either on the lens (a circle or cross
marker) or on the bulb shield, internal
to the lamp (mark or feature). Measure
the height from the center of your
headlamp to the ground (B) and mark
an 8 foot (2.4 meter) long horizontal
line on the wall or screen (D) at this
height (masking tape works well).
3. Turn on the low beam headlamps and open the hood.
148
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing MaintenanceE196357

1. Park the vehicle directly in front of a
wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood. 4.
On the wall or screen, you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, you
will need to adjust the headlamp. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp.
6. Repeat steps 3 thru 5 to adjust the other headlamp.
7. Close the hood and switch off the lamps.
REMOVING A HEADLAMP
Aerodynamic Headlamps
1. Make sure the headlamp switch is in the off position, then open the hood. 2. Remove the three screws from the
headlamp assembly and pull the
assembly straight out.
150
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing MaintenanceE142465 E163806 E196385

3.
Disconnect the electrical connector by
squeezing the release tab and pushing
the connector forward, then pulling it
rearward.
4. Remove the headlamp.
To install the new lamp, follow the
removal procedures in reverse order.
Sealed Beam Headlamps
1. Make sure the headlamp switch is in the off position, then open the hood. 2. Remove the four screws from the
headlamp assembly and carefully
remove the lamp/bezel.
3. Remove the four screws and the retaining ring.
4. Disconnect the electrical connector from the lamp and remove the lamp.
To install the new lamp, follow the
removal procedures in reverse order.
CHANGING A BULB
Lamp Assembly Condensation
Exterior lamps are vented to
accommodate normal changes in pressure.
Condensation can be a natural by-product
of this design. When moist air enters the
lamp assembly through the vents, there is
a possibility that condensation can occur when the temperature is cold. When
normal condensation occurs, a thin film of
mist can form on the interior of the lens.
The thin mist eventually clears and exits
through the vents during normal operation.
Clearing time may take as long as 48 hours
under dry weather conditions.
Examples of acceptable condensation are:
•
Presence of thin mist (no streaks, drip
marks or droplets).
• Fine mist covers less than 50% of the
lens.
Examples of unacceptable moisture
(usually caused by a lamp water leak) are:
• Water puddle inside the lamp.
• Large water droplets, drip marks or
streaks present on the interior of the
lens.
Take your vehicle to a dealer for service if
any of the above conditions of
unacceptable moisture are present.
Replacing Headlamp Bulbs
(Aerodynamic) WARNING
Handle a halogen headlamp bulb
carefully and keep out of children
’s
reach. Grasp the bulb by only its
plastic base and do not touch the glass.
The oil from your hand could cause the
bulb to break the next time the headlamps
are operated. Note:
If the bulb is accidentally touched,
clean it with rubbing alcohol before use.
1. Make sure the headlamp switch is in the off position, then open the hood.
2. Remove the headlamp. See Removing a Headlamp (page 150).
3. Disconnect the electrical connector by
squeezing the release tab and pushing
the connector forward, then pulling it
rearward.
151
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing MaintenanceE196387

4. Remove the bulb assembly by turning
it counterclockwise and pulling it
straight out.
To install the new bulb, follow the removal
procedures in reverse order.
Replacing Front Parking Lamp and
Direction Indicator Bulbs
Aerodynamic Sealed beam
1. Make sure the headlamp switch is in
the off position, then open the hood.
2. Remove the headlamp assembly. Refer
to Replacing Headlamp Bulbs in this
section.
3. Rotate the bulb socket counterclockwise and remove.
4. Carefully pry up the bulb straight out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing Side Marker Bulbs
Aerodynamic 152
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing MaintenanceE196386 E196388 E196389 E196390