2016 FIAT FULLBACK ESP

No. Electrical system Capacity
7 Tail lamp (right) 7.5 A
8 Outside rear-view mirrors 7.5 A
9 Engine control unit 7.5 A
10 Control unit 7.5 A
11 Rear fog lamp 10 A
12 Central door lock 15 A
13 Room lamp 15 A
14 Rear window wiper 15A
15 Gauge 10 A
16 Relay 7.5 A
17 Heated seat 20 A
18 Option 10 A
19 Heated door mirror 7.5 A
20 Windscreen wiper 20 A
21 Reversing lamps 7.5 A
22 Demister 30 A
23 Heater 30 A
24 Power seat 40 A*
25 Radio 10 A
26 Electronic controlled unit 20 A
*: Fusible linkSome fuses may not be installed on your vehicle, depending on the vehicle model or specifications.
The table above shows the main equipment corresponding to each fuse.
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IN CASE OF EMERGENCY

No. Electrical system Capacities
F23 Engine 20 A
F24 — —
#1 Spare fuse 20 A
#2 Spare fuse 30 A
*: Fusible linkSome fuses may not be installed on your vehicle, depending on the vehicle model or specifications.
The table above shows the main equipment corresponding to each fuse.
The fuse block does not contain spare 7.5 A, 10 A or 15 A fuses. If one of these fuses burns out, substitute with the following
fuse.
7.5 A: Outside rear-view mirrors
10 A: Option
15 A: Cigarette lighter
When using a substitute fuse, replace with a fuse of the correct capacity as soon as possible.
Identification of fuse
Capacity Colour
7.5 ABrown
10 ARed
15 ABlue
20 AYellow
30 A Green (fuse type) / Pink (fusible link type)
40 AGreen (fusible link type)
211

Fuse replacement
294) 295) 296) 297) 298)
147)
1. Before replacing a fuse, always turn
off the electrical circuit concerned and
place the ignition switch in the “LOCK”
position or put the operation mode in
OFF.
2. Remove the fuse puller (A) from the
inside of the fuse block in the engine
compartment.
3. Referring to the fuse load capacity
table, check the fuse pertaining to the
problem.B. Fuse is OK
C. Blown fuse
NOTE If any system does not function
but the fuse corresponding to that
system is normal, there may be a fault
in the system elsewhere. We
recommend you to have your vehicle
checked.
4. Insert a new fuse of the same
capacity by using the fuse puller into
the same place at the fuse block.
WARNING
294)If the newly inserted fuse blows again
after a short time, we recommend you to
have the electrical system checked to find
the cause and rectify it.
295)Never use a fuse with a larger
capacity than specified or a substitute
(such as a cable or foil). Doing so could
cause the circuit wires to overheat and
create a fire.
296)Never replace a blown fuse with metal
wires or other material.
297)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
298)If a general protection fuse for safety
systems (airbag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact a Fiat Dealership.
A
348AA0109871
BC
349AA0110129350AA0087304
212
IN CASE OF EMERGENCY

SERVICE
PRECAUTIONS
305) 306) 307) 308) 309) 310) 311)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat dealership or
another specialist.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
WARNING
305)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
306)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.307)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
308)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
309)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
310)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
311)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
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SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(12)
Check the air filter cartridge for obstructions
or damage
●● ●● ●● ●
Change the brake fluid (6)●●●●●
Replace the passenger compartment
cleaner●●●●●●●●●●
(9) This should be done each year or every 20,000 km.
(12) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
234
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace the toothed timing drive belts (8)
●
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(12)
Check the air filter cartridge for obstructions
or damage
●●●●●
Change the brake fluid (6)●●●●●
Replace the passenger compartment
cleaner●●●●●●●●●●
(8) to be done only on a mileage basis, independently of the time.
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(8) to be done only on a mileage basis, independently of the time.
(9) This should be done each year or every 20,000 km.
(12) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
239

BATTERY
155) 156)
4)
The condition of the battery is very
important for quick starting of the
engine and proper functioning of the
vehicle’s electrical system. Regular
inspection and care are especially
important in cold weather.
Battery precautions
325) 326) 327) 328) 329) 330) 331) 332) 333) 334) 335)
Checking battery electrolyte level
The electrolyte level must be between
the specified limit on the outside of the
battery. Replenish with distilled water as
necessary. The inside of the battery is
divided into several compartments;
remove the cap from each
compartment and fill to the upper mark.
Do not top up beyond the upper markbecause spillage during driving could
cause damage.
Check the electrolyte level at least once
every four weeks, depending on the
operating conditions. If the battery is
not used, it will discharge by itself with
time.
Check it once every four weeks and
charge with low current as necessary.
During cold weather
The capacity of the battery is reduced
at low temperatures. This is an
inevitable result of its chemical and
physical properties. This is why a very
cold battery, particularly one that is not
fully charged will only deliver a fraction
of the starter current which is normally
available.
We recommend you to have the battery
checked before the start of cold
weather and, if necessary, have it
charged or replaced. This does not only
ensure reliable starting, but a battery
which is kept fully charged also has a
longer life.
Disconnection and connection
157) 158) 159) 160)
To disconnect the battery cable, stop
the engine, first disconnect the negative
(-) terminal and then the positive (+)
terminal. When connecting the battery,
first connect the positive (+) terminal
and then the negative (-) terminal.NOTE Open the terminal cover (A)
before disconnecting or connecting the
positive (+) terminal of the battery.
NOTE Loosen the nut (B), and then
disconnect the battery cable from the
positive (+) terminal.
NOTE Keep the terminals clean. After
the battery is connected, apply terminal
protection grease. To clean the
terminals, use lukewarm water.
NOTE Check to see if the battery is
securely installed and cannot be moved
during travel. Also check each terminal
for tightness.
NOTE When the vehicle is to be left
unused for a long period of time,
remove the battery and store it in a
place where the battery fluid will not
freeze. The battery should be stored
only in a fully charged condition.
400AHA102595
A
B
401AHZ101072
252
SERVICING AND MAINTENANCE

Window glass
The window glass can normally be
cleaned using only a sponge and water.
Glass cleaner can be used to remove
oil, grease, insect carcasses, etc. After
washing the glass, wipe it dry with a
clean, dry, soft cloth. Never use a cloth
that is used for cleaning a painted
surface to clean a window. Wax from
the painted surface could get on the
glass and lower glass transparency and
visibility.
To clean the inside of the rear window,
always use a soft cloth and wipe the
window glass along the demister heater
element so as not to cause damage.
Wiper blades
Use a soft cloth and glass cleaner to
remove grease, insect carcasses, etc.,
from the wiper blades. Replace the
wiper blades when they no longer wipe
properly.
Engine compartment
Clean the engine compartment at the
beginning and end of winter. Pay
particular attention to flanges, crevices
and peripheral parts where dust
containing road chemicals and other
corrosive materials might collect.
If salt and other chemicals are used on
the roads in your area, clean the engine
compartment at least every three
months.Never spray or splash water on the
electrical components in the engine
compartment, as this may cause
damage.
Do not bring the nearby parts, the
plastic parts and so on into contact
with sulphuric acid (battery electrolyte)
which may crack, stain or discolour
them.
If they are in contact, wipe off with soft
cloth, chamois or the like and an
aqueous solution of neutral detergent
then immediately rinse the affected
parts with plenty of water.
IMPORTANT
163)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.164)When washing the under side of your
vehicle or wheel, be careful not to injure
your hands.
165)If your vehicle has rain sensor wipers,
place the wiper switch lever in the “OFF”
position to deactivate the rain sensor
before washing the vehicle. Otherwise, the
wipers will operate in the presence of water
spray on the windscreen and may get
damaged as a result.
166)Refrain from excessively using a car
wash as its brushes may scratch the paint
surface, causing it to lose its gloss.
Scratches will be especially visible on
darker coloured vehicles.
167)Never spray or splash water on the
electrical components in the engine
compartment. Doing so could have an
adverse effect on the engine startability.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
168)Some types of hot water washing
equipment apply high pressure and heat to
the vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle interior.
Therefore maintain a good distance of
approx. 70 cm or more between the vehicle
body and the washing nozzle. Also, when
washing around the door glass, hold the
nozzle at a distance of more than 70 cm
and at right angles to the glass surface.
258
SERVICING AND MAINTENANCE