2016 FIAT FULLBACK manual transmission

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
Visually inspect conditions and wear of front
disc brake pads and operation of pad wear
indicator
●●●●●●●●●●
Visually inspect condition and wear of the
rear drum brake lining●●●●●●●●●●
Check the front and rear wheel bearing
clearances●●●
Visually check for any fluid leaks from the
automatic transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the automatic transmission oil (14)●
Visually check for any fluid leaks from the
manual transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the manual transmission oil (8)●
Visually inspect the integrity of the
suspension system components and their
fixings
●●●●●●●●●●
(14) To be done only in case of heavy use, only on a mileage basis.
(8) to be done only on a mileage basis, independently of the time.
232
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check operation of the windscreen
wiper/washer system and adjust jets, if
necessary
●●●●●
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
Visually inspect conditions and wear of front
disc brake pads and operation of pad wear
indicator
●●●●●●●●●●
Visually inspect condition and wear of the
rear drum brake lining●●●●●●●●●●
Check the front and rear wheel bearing
clearances●●●
Visually check for any fluid leaks from the
automatic transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the automatic transmission oil (14)●
Visually check for any fluid leaks from the
manual transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the manual transmission oil (8)●
(14) To be done only in case of heavy use, only on a mileage basis.
(8) to be done only on a mileage basis, independently of the time.
237

No. Items Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
3
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual transmission oil
2WD
(1)
5M/T with Intercooler and 5M/T without
intercooler2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual transmission oil
4WD
(*1)
5M/T with Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.2 litres
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
(*1) If so equipped
293

Nr. Item Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4Engine Oil
Oil pan2WD 6.5 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 2WD Hi-Rider, 4WD 5.5 litres
Engine Oil Oil filter 0.8 litres
Engine Oil Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual Transmission oil 2WD
(1)
5 M/T With Intercooler 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.3 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual Transmission oil 4WD
(1)
5 M/T With Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.2 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
296
TECHNICAL SPECIFICATIONS

No. Items Quantity Lubricants
4 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
6 Engine oilOil pan 4.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11
Oil filter 0.3 litres
7 Washer fluid 4.2 litres
Manual transmission oil 2WD 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 Manual transmission oil 4WD 2.2 litres
Transfer oil 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi Rider 1.8 litres
4WDFront
1.2 litresTUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear
1.8 litres
Refrigerant (Air conditioning) 500 540 gr
299

Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplications
Lubricants and greases
for drive transmissionSynthetic lubricant ATF 9.55550-AV 6TUTELA TRANSMISSION
GI/PA
Contractual Technical
Reference N°F001.A16Automatic transmission
fluid
Synthetic lubricant SAE
75W-80 API GL-39.55550-MZ 9TUTELA TRANSMISSION
GEARSYNTH Z3
Contractual Technical
Reference N°F001.A16Manual transmission and
transfer oil for 5M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Manual Transmission and
transfer oil for 6M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Transfer oil for A/T
Synthetic lubricant SAE
80 API GL-59.55550-DA 12TUTELA TRANSMISSION
AXLE Z
Contractual Technical
Reference N°F002.A16Differential oil for 2WD and
4WD without multi plate
type LSD
Synthetic lubricant SAE
80 API GL-59.55550-DA 13TUTELA TRANSMISSION
AXLE Z-LS
Contractual Technical
Reference N°F003.A16Differential oil for 4WD
with multi plate type LSD
301

INDEX
4Wheel drive operation........170
Accessory socket............76
Active safety systems..........126
Air conditioning system.........52
Air purifier..................67
Ashtray....................75
Assist grip..................80
Automatic climate control air
conditioner................59
Automatic transmission.........149
Auxiliary driving system.........130
Battery..................252
Bleeding the fuel system........188
Bonnet....................72
Bottle holder................80
Brake fluid.................249
Cargo area.................74
Cargo loads.................74
Catalytic converter.........71,245
Central door locks.............28
Checking levels..............241
Child restraint...............107
Child restraint system..........110
Child-protection rear doors (Double
cab)....................29
Cigarette lighter..............76
.257.256
Clutch fluid................250
Coat hook..................80
Combination headlamps and
dipper switch..............40
Convenient hook.............80
Cooler Manual air conditioning.....55
Cruise control...............176
Cup holder.................79
Demanding vehicle use........240
Diesel particulate filter..........71
Digital clock.................77
Doors.....................26
Driving, alcohol and drugs.......134
Easy select 4WD............154
Economical driving...........133
Electric window control.........68
Electrical system.............289
Electronic immobilizer..........13
Emergency starting...........185
Engine compartment...........72
Engine coolant..............247
Engine oil.................245
Engine overheating...........187
Engine switch...............24
External Lights...............40
Fluids and Lubricants.........300Fog lamp switch..............44
Force limiter................106
Front seats.................31
Fuel selection................81
Fuses....................205
Fusible links................205
General maintenance.........255
Graphical index...............9
Handling of 4 wheel drive vehicles.173
Hazard warning flasher switch.....44
Head restraints...............34
Headlamp levelling switch........42
Heater Manual air conditioning.....55
How to change a tyre..........194
If the vehicle breaks down.......185
Ignition switch...............23
Important operation tips for the air
conditioning...............66
Inside rearview mirror...........37
Installing a child restraint system to
lower anchorage...........116
Instruments.................86
Interior features..............74
Interior lamps................47
ISOFIX positions.............110
Key number tag..............13
Keyless Entry System...........14
Keys.....................13
Cleaning the exterior of your vehicleCleaning the interior of your vehicle

Masking the headlamps.........45
Multi information display.........86
Operation under adverse driving
conditions...............204
Outside rearview mirror.........38
Parking..................140
Parking brake...............139
Periodic checks.............240
Power steering fluid...........251
Pretensioners...............106
Read this carefully.............2
Rear Differential lock..........166
Rear gate..................29
Rear seat..................32
Rear view camera............180
Rear window demister switch.....67
Rearview mirrors..............37
Refill capacities..............292
Removal of water from the fuel filter......................188
Replacement of lamp bulbs......213
Safe driving techniques........134
safety systems..............126
SBR system................105
Scheduled Servicing Plan.......225
Seat adjustment..............31
Seat belt reminder............105
Seat belts
Use ...................103
Seats.....................31
Service precautions...........224
Side airbags................122
Sport mode................149
Starting and stopping the engine. . .141
Steering wheel...............35
Steering wheel height and reach
adjustment................35
Steering wheel lock............36
Sun visors..................74
Super Select 4WD II...........162
Supplemental restraint system
airbag..................118Tools, jack and jack handle......189
Towing...................201
Turbocharger operation........145
Turn-signal lever..............43
Tyres ....................260
Tyres and wheels.............291
Use of the Owner Handbook......3
Vanity mirror................75
Vehicle care precautions........255
Vehicle changes/alterations........5
Vehicle dimensions...........271
Vehicle labeling..............266
Vehicle performance..........279
Ventilators..................52
Washer fluid...............249
Weights..................281
Window...................68
Windscreen wiper.............48
Wiper and washer switch........48
Wiper blade rubber replacement . . .254
FCA Italy S.p.A. - MOPAR - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 3 - 10040 Volvera - Turin (Italy)
Print no.
INDEX
Manual transmission..........146
603.99.982 - 04/2016- Edition1