2016 CITROEN RELAY maintenance

129
used products
Avoid prolonged contact of used oil or fluids
with the skin.
Most of these fluids are harmful to health or
indeed very corrosive.
Do not discard used oil or fluids into sewers
or onto the ground.
Take used oil to a CITROËN dealer or
a qualified workshop (France) or to an
authorised waste disposal site.
LEVELS
These regular maintenance operations
will keep your vehicle in good running
order. Ask for advice at a CITROËN dealer
or consult the maintenance and warranty
guide contained in the handbook pack.
To maintain the reliability of engines and
emission control systems, the use of
additives in engine oil is prohibited.
changing the brake fluid
The brake fluid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
Use fluids recommended by the
manufacturer, which fulfil DOT4 standards.
The level must be between the MIn and
MA
x marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a CITROËN dealer or a qualified workshop
as soon as possible.
If you have to remove/refit the engine
styling cover, handle it with care to
avoid damaging the fixing clips.
d

ipstick
There are two marks on
the dipstick:
Oil change
It is imperative that this is carried out at the
intervals specified in the manufacturer's
servicing schedule. Ask for advice at at
CITROËN dealer.
Remove the dipstick before filling.
Check the level after filling (never exceed
the maximum mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection
When topping-up, the oil selected must meet
the manufacturer's requirements.
Warning lamps
Checking by means of the warning
lamps on the instrument panel is
described in the "Ready to go -
Instruments and controls" section.
A
= maximum
If you fill past this mark,
contact a CITROËN dealer
or a qualified workshop.
B = minimum
Never allow the level to fall
below this mark.
Oil level
Check the level regularly and top up between
changes. The maximum consumption is
0.5 litre per 600 miles (1
000 km). Check
the level with the vehicle level, engine cold,
using the dipstick.
7
CHECKS
Levels and checks

131
The presence of this label, in particular
with the Stop & Start system, indicates the
use of a specific 12 V lead-acid battery
with special technology and specification.
The involvement of a CITROËN dealer
or a qualified workshop is essential when
replacing or disconnecting the battery.These operations will keep your vehicle
in good running order. Ask for advice
from a CITROËN dealer or refer to the
maintenance and warranty guide included in
the handbook pack.
cHEcKS
Battery
At the start of winter, have your battery
checked by a CITROËN dealer or a qualified
workshop.
Bleeding water from the diesel
filter
If this warning lamp comes on,
bleed the filter, or bleed regularly
each time the engine oil is
changed.
To drain the water out, unscrew the bleed
screw or the water in Diesel sensor, located
at the base of the filter. Leave open until
all of the water has been drained out. Then
tighten the bleed screw or the water sensor.
Air filter and passenger
compartment filter
A clogged passenger compartment filter
may reduce the performance of the
air conditioning system and generate
undesirable odours. The replacement
intervals for these components are given in
the maintenance and warranty guide.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary.
Refer to the "Checks - Under the
bonnet" section.
HDi engines use advanced technology.
All work requires a special qualification
which is guaranteed by a CITROËN dealer
or a qualified workshop.
7
CHECKS
Levels and checks

167
Grasp the towball 4 firmly with one hand;
with the other hand, pull and turn the locking
wheel 5 clockwise as far as it will go; do not
release the locking wheel.
Maintenance
Correct operation is only possible if the
towball and its carrier remain clean.
Before cleaning the vehicle with a high
pressure jet wash, the towball must be
removed and the blanking plug inserted in
the carrier.
Apply the label provided to a clearly


visible area, close to the carrier or in
the boot.
For any work on the towbar, got to a
CITROËN dealer or a qualified workshop.
Refit the protective blanking plug to the
carrier.
Carefully stow the towball in its bag away
from knocks and dirt.
Extract the towball from the bottom of its
carrier 1.
Release the locking wheel; this automatically
stops in the unlocked position (position B ).
Transport solutions
QUICK HELP
8

169
E
1 - CAUTION
ORIGINAL LUBRICANTS AND FLUIDS
Engine oil Transmission
Radiater Brake system
Windscreen Washer Power steering
REFER TO OWNER HANDBOOK WEAR EYE PROTECTION
2 - SAFETY
The use of original parts, fluids and original lubrificants and respecti\
ng scheduled
maintenance guarantees your cars reliability and safety overtime.
3 - DANGER
KEEP OUT OF CHILDREN'S REACH KEEP AWAY FROM
FLAMES DO NOT TOUCH
DO NOT OPEN CAP WITH ENGINE WARM EXPLOSION
CORROSIVE LIQUID
MAY START AUTOMATICALLY EVEN WITH ENGINE OFF HIGH PRESSURE GAS DO
NOT OPEN
AUTOMATIC ENGINE RESTART. EXTRACT THE KEY
FROM DASHBOARD WHEN BONNET HOOD IS OPENED HIGH VOLTAGE
QUICK HELP
8
Precautions...

178
diesel engine2.2 litre H d i 1102.2 litre H d i 130
2.2 litre e-H d i 1302.2 litre H
d i 150 2.2 litre e-Hdi 1503 litre Hdi 180
Gearbox Manual

(6-speed)
Maximum power (hp) 11 0120 130150180
EU standard maximum power (kW) 8188 9611 0 130
Cubic capacity (cc) 2 1982 198 21982 999
Bore x stroke (mm) 86 x 94.686 x 94.686 x 94.6 95.8 x 104
Max power engine speed (rpm) 3 5003

500 3

500 3 600
EU standard max torque (Nm) 250320320400
Max torque engine speed (rpm) 1

500 2

000 2

000 1 400
Fuel DieselDieselDieselDiesel
Catalytic converter Ye sYe sYe sYe s
Particle filter Ye sNoYe s Ye sYe s
Engine oil capacity (in litres)
after draining and replacing the oil filter 6.2
6.4 6.26.2 9
The B30 biofuel can be used in certain Diesel engines; however, this use is subject to strict application of the special servicing con\
ditions
given in the maintenance and warranty guide. Contact a CITROËN dealer\
or a qualified workshop.
The use of any other type of (bio)fuel (vegetable or animal oils, pur\
e or diluted, domestic fuel...) is strictly prohibited (risk of damage to the
engine and fuel system).
Diesel engines

263
HYdrAuLIc SYStEM
these precautions are mandatory for any work on the hydraulic
system.
●

When carrying out maintenance work under the tipper body
,
place the tipper body in the safety position secured with its stay
(position indicated by a red arrow under the back of the tipper
body),
●

Never work under a tipper body that is not supported,
●


Switch of
f the power supply to the electro-hydraulic unit using
the circuit breaker,
●

V
ehicle stationary, engine off.
As a safety measure we strongly advise against doing anything
under the tipper body while it is being operated or while it is
being serviced.
SPECIAL FEATURES
Tipper body