2016 Alfa Romeo Giulia fuel

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Replace air cleaner cartridge (5)●●●
Replace fuel filter cartridge (7)●●●
Change the brake fluid(6)
Replace the passenger compartment cleaner
●●●●●●●●●●
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 12,000 mi (20,000 km).
(7) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 12,000 mi (20,000 km)
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(●) Mandatory operations
145

WARNING
154)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in the
case of blowbacks from the engine. DO NOT
REMOVE this system unless you need to
carry out repair or servicing operations.
Before starting the engine, ensure that the
system has not been removed: failure to
observe this precaution may result in serious
injury.
155)Exhaust emissions are very dangerous,
and may be lethal. They contain carbon
monoxide, a colourless, odourless gas which
can cause fainting and poisoning if inhaled.
156)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material. Dry
grass or leaves can also catch fire if they
come into contact with the exhaust system.
Do not park or use the vehicle in a place in
which the exhaust system might come into
contact with flammable material.
IMPORTANT
61)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by an
Alfa Romeo Dealership.62)The vehicle is equipped with fluids which
are optimised or protecting its performance
and life and extending service intervals. Do
not use chemicals for washing these
components since they may damage the
engine, the gearbox or the climate control
system. This damage is not covered by the
vehicle’s warranty. If any component needs
to be washed due to malfunctioning, use only
the specific liquid for that procedure.
63)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
64)Vehicles equipped with catalytic
converter must be fuelled only with unleaded
petrol. Leaded petrol would permanently
damage the catalytic converter and
eliminate its ability to reduce polluting
emissions, seriously compromising the
engine performance, which would be
irreparably damaged. If the engine does not
work correctly, especially if it starts
irregularly or if there is a reduction of its
performance, immediately go to an Alfa
Romeo Dealership. Prolonged and faulty
operation of the engine may cause
overheating of the converter and, as a
consequence, possible damage to the
converter and the vehicle.
65)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.66)It is recommended to have the vehicle
serviced by an Alfa Romeo Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts and
the necessary fluids. Do not carry out any
interventions if you don't have the necessary
experience.
67)When you need to disconnect or remove
the battery, do not close the boot. In order to
avoid possible accidental closure, it is
recommended to place an obstacle (e.g. a
cloth) on the lock that would physically avoid
closure.
68)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are flammable
and may explode, with the risk of injuries. The
use of non-approved coolants or lubricants
may adversely affect system efficiency,
leading to expensive repairs.
69)The air conditioner system contains
coolant under high pressure: to avoid injuries
to people or damage to the system, any
coolant addition or repair that requires to
disconnect the cables must be carried out by
an Alfa Romeo Dealership.
152
SERVICING AND CARE

Everything you may find useful for understanding how your vehicle
is made and works is contained in this chapter and illustrated with
data, tables and graphics.
For the enthusiasts and the technician, but also just for those who
want to know every detail of their vehicle.
TECHNICAL DATA
IDENTIFICATION DATA..........................158
ENGINE...................................159
RIMS AND TYRES.............................160
DIMENSIONS................................163
WEIGHTS..................................164
REFUELLING................................165
FLUIDS AND LUBRICANTS........................166
PERFORMANCE..............................169
FUEL CONSUMPTION...........................170
CO EMISSIONS...............................171
PRESCRIPTIONS FOR HANDLING THE VEHICLE AT THE END OF
ITS LIFE...................................172

ENGINE
2.2 JTD engine 136 HP 150 HP 180 HP
CycleDiesel Diesel Diesel
Number and position of cylinders 4 in line 4 in line 4 in line
Piston bore and stroke (mm) 83 / 99 83 / 99 83 / 99
Total displacement (cm³) 2143 2143 2143
Compression ratio 15.5 15.5 15.5
Maximum power (ECE) (kW) 100 110 132
Maximum power (ECE) (HP) 136 150 180
Corresponding engine speed (rpm) 4000 4250 3750
Maximum torque (ECE) (Nm) manual transmission 380 380 380
Maximum torque (ECE) (kgm) manual transmission 38.75 38.75 38.75
Corresponding engine speed (rpm) 1500 1500 1500
Maximum torque (ECE) (Nm) automatic transmission 450 450 450
Maximum torque (ECE) (kgm) automatic transmission 45.89 45.89 45.89
Corresponding engine speed (rpm) 1750 1750 1750
FuelDiesel for motor vehicles (EN590 Specification)
159

WEIGHTS
Weights (lb / kg)2.2 JTD engine
Manual gearbox Automatic transmission
Unladen weight (with all fluids, fuel tank filled to 90% and without optional equipment) 3,029 lb (1,374 kg) 3,186 lb (1,445 kg)
Payload including the driver(*)1,248lb(566kg)1,28lb
Maximum permitted loads(**)
– front axle 1,962 lb (890 kg) 2,072 lb (940 kg)
– rear axle 2,458 lb (1,115 kg) 2,524 lb (1,145 kg)
– total 4,277 lb (1,940 kg) 4,453 lb (2,020 kg)
Towable loads 3,527 lb (1,600 kg) 3,527 lb (1,600 kg)
(*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted loads.
164
TECHNICAL DATA
6(575

REFUELLING
2.2 JTD engine
Fuel tank (UK gal / litres) 11.44 UK gal (52 lt)
including a reserve
of (UK gal / litres) 1.76 UK gal (8 lt)
Engine cooling system (UK gal / litres) 1.72 UK gal (7.8 lt)
Engine sump and filter (UK gal / litres) 0.79 UK gal (3.6 lt) (RWD Version) / 0.88 UK gal (4 lt) (AWD Version)
Hydraulic brake circuit (UK gal / litres) 0.20 UK gal (0.9 lt)
Windscreen washer fluid reservoir (UK gal / litres) 0.92 UK gal (4.2 lt)
Automatic transmission, 2.2 JTD 180 HP RWD engine (UK gal / litres) 2.02 UK gal (9.2 lt)
Automatic transmission, 2.2 JTD 210 HP AWD engine (UK gal / litres) 2.00 UK gal (9.1 lt)
GETRAG G217 manual gearbox (UK gal / litres) 0.31 UK gal (1.4 lt)
RDU 230-LSD differential (UK gal / litres) 0.20 UK gal (0.9 lt)
RDU 210-eLSD differential (if present) (litres) 0.31 UK gal (1.4 lt)
RDU 210/215-LSD differential (UK gal / litres) 0.24 UK gal (1.1 lt)
AWD System FAD transfer case (UK gal / litres) 0.11 UK gal (0.5 lt)
AWD System TRANSFER CASE (UK gal / litres) 0.15 UK gal (0.7 lt)
165

FLUIDS AND LUBRICANTS
Your car is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of the
Scheduled Servicing Plan. Constant use of the prescribed lubricants guarantees the fuel consumption and emission specifications.
Lubricant quality is crucial for engine operation and duration.
74)
PRODUCT SPECIFICATIONS
ENGINE LUBRICATION
Use Features SpecificationOriginal fluids and
lubricantsReplacement interval
Lubricant for diesel
engines.
2.2 JTD
136/150/180
SAE
0W-20
ACEA C29.55535
DSXSELENIA W.R. FORWARD
0W-20
Contractual Technical
Reference No. F013.K15According to Scheduled
Servicing Plan
If lubricants conforming to the specific request are not available, products that meet the indicated specifications can be used to top
up; in this case optimal performance of the engine is not guaranteed.
166
TECHNICAL DATA

Use Features SpecificationOriginal fluids and
lubricantsApplications
Protective agent for
radiatorsCUNA NC 956-16
ASTMD33069.55523
MS.90032PARAFLU UP
Contractual Technical
Reference No. F101.M01Use rate 50% Not
mixable with different
formulation products.
(*)
Windscreen washer
fluidCUNA NC 956-119.55522
MS.90043TUTELA PROFESSIONAL
SC 35
Contractual Technical
Reference No. F201.D02To be used diluted or
undiluted in windscreen
washer/wiper systems
Diesel fuel additiveAntifreeze additive for
diesel fuel, with
protective action for
diesel enginesTUTELA DIESEL ART
Contractual Technical
Reference No. F601.L06To be mixed with diesel
fuel (25 cc per 10 litres)
HVACR1234yf or R134yf
(depending on the
market)
(*) For particularly harsh climate conditions, a mixture of 60% PARAFLU UP and 40% demineralised water is recommended.
IMPORTANT
74)The use of products with different specifications than those indicated above could cause damage to the engine that is not covered by the
warranty.
168
TECHNICAL DATA