2016 Abarth 124 Spider maintenance

IMPORTANT Please note that the
TPMS is not a substitute for proper tire
maintenance, and it is the driver's
responsibility to maintain correct tire
pressure, even if under-inflation has not
reached the level to trigger illumination
of the TPMS low tire pressure telltale.
Your vehicle has also been equipped
with a TPMS malfunction indicator to
indicate when the system is not
operating properly.
IMPORTANT The TPMS malfunction
indicator is combined with the low tire
pressure telltale. When the system
detects a malfunction, the telltale will
flash for approximately one minute and
then remain continuously illuminated.
This sequence will continue upon
subsequent vehicle start-ups as long as
the malfunction exists. When the
malfunction indicator is illuminated, the
system may not be able to detect or
signal low tire pressure as intended.
TPMS malfunctions may occur for a
variety of reasons, including the
installation of replacement or alternate
tires or wheels on the vehicle that
prevent the TPMS from functioning
properly. Always check the TPMS
malfunction telltale after replacing one
or more tires or wheels on your vehicle
to ensure that the replacement oralternate tires and wheels allow the
TPMS to continue to function properly.
IMPORTANT To avoid false readings,
the system samples for a little while
before indicating a problem. As a result
it will not instantaneously register a
rapid tire deflation or blow out.
System error activation
When the TPMS warning light flashes,
there may be a system malfunction.
Contact an Abarth Dealership.
A system error activation may occur in
the following cases:
when there is equipment or a device
near the vehicle using the same radio
frequency as that of the tire pressure
sensors;
when a metallic device such as a
non-genuine navigation system is
equipped near the center of the
dashboard, which may block radio
signals from the tire pressure sensor to
the receiver unit;
when using the following devices in
the vehicle that may cause radio
interference with the receiver unit;
a digital device such as a personal
computer;
a current converter device such as a
DC-AC converter;
when excess snow or ice adheres to
the vehicle, especially around the
wheels;
when the tire pressure sensor
batteries are exhausted;
when using a wheel with no tire
pressure sensor installed;
when using tires with steel wire
reinforcement in the side walls;
when using tire chains.
Tires and wheels
IMPORTANT When inspecting or
adjusting the tire air pressures, do not
apply excessive force to the stem part
of the wheel unit. The stem part could
be damaged.
Changing tires and wheels
The following procedure allows the
TPMS to recognize a tire pressure
sensor's unique ID signal code
whenever tires or wheels are changed,
such as changing to and from winter
tires.
IMPORTANT Each tire pressure sensor
has a unique ID signal code. The signal
code must be registered with the TPMS
before it can work. The easiest way to
do it is to have an Abarth Dealership
change your tire and complete ID signal
code registration.
When having tires changed at an
Abarth Dealership: when an Abarth
Dealership changes your vehicle's tires,
they will complete the tire pressure
sensor ID signal code registration.
73

operates for about two seconds and
therefore, relying only on the system,
when accelerating from a stop is
dangerous because the vehicle may
move (roll) unexpectedly and cause an
accident. The vehicle could roll
depending on the vehicle's load or if it
is towing something. In addition, for
vehicles with a manual transmission,
the vehicle could still roll depending on
how the clutch pedal or the accelerator
pedal is operated. Always confirm the
safety around the vehicle before starting
to drive the vehicle.
WARNING
76)The presence of the TPMS does not
permit the driver to neglect regular checks
of the tire pressure, including for the spare
wheel, and correct maintenance: the
system is not used to signal a possible fault
to a tire. Tire pressure must be checked
with tires rested and cold. Should it
become necessary for whatever reason to
check pressure with warm tires, do not
reduce pressure even though it is higher
than the prescribed value. Repeat the
check when the tires are cold.
77)Replacing the normal tires with winter
tires and vice versa requires an inspection
of the TPMS, which should be carried out
only by an Abarth Dealership.78)Changes in outside temperature may
cause tire pressures to vary. The system
may temporarily indicate insufficient
pressure. In this case check the tire
inflation pressure with the tires cold and, if
necessary top up the inflation pressure.
OCCUPANT
PROTECTION
SYSTEMS
The most important safety equipment
of the vehicle comprise the following
protection systems:
seat belts;
SBA (Seat Belt Alert) system;
head restraints;
child restraint systems;
front air bags and side air bags.
Read the information given the following
pages with the utmost care.
It is of fundamental importance that the
protection systems are used in the
correct way to guarantee the maximum
possible safety level for the driver and
the passengers.
76
SAFETY

if the battery cover has been
removed, install it in the reverse order of
removal.
IMPORTANT Verify that the covers are
securely installed.
IMPORTANT For versions with
automatic transmission, perform the
toothed wheel learning procedure
described in the “Battery maintenance”
section (see the “Maintenance and
care” chapter).
WARNING
177)Before opening the bonnet, make
sure that the engine is off and that the
ignition switch is in OFF position. During
refuelling, make sure that the engine is off
(and that the ignition switch is in OFF
position).
178)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Pay attention to scarves,
ties and other loose clothing which might
be pulled by moving parts.
179)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
180)Batteries contain acid which may
burn skin and eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Thus keep away flames or
devices which may cause sparks.181)Do not allow the positive (+) terminal
to contact any other metal object that
could cause sparks. Flames and sparks
near open battery cells are dangerous.
Hydrogen gas, produced during normal
battery operation, could ignite and cause
the battery to explode. An exploding
battery can cause serious burns and
injuries. When working near a battery, do
not allow metal tools to contact the positive
(+) or negative (–) terminal of the battery.
182)Keep all flames, including cigarettes,
and sparks away from open battery cells.
Flames and sparks near open battery cells
are dangerous. Hydrogen gas, produced
during normal battery operation, could
ignite and cause the battery to explode. An
exploding battery can cause serious burns
and injuries.
183)Do not jump-start a frozen battery or
one with a low fluid level. Jump-starting a
frozen battery or one with a low fluid level is
dangerous. It may rupture or explode,
causing serious injury.
184)Route the jumper leads away from
parts that will be moving. Connecting a
jumper lead near or to moving parts
(cooling fans, belts) is dangerous. The lead
could get caught when the engine starts
and cause serious injury.
185)Never tow a vehicle to start it. Towing
a vehicle to start it is dangerous. The
vehicle being towed could surge forward
when its engine starts, causing the two
vehicles to collide. The occupants could be
injured.186)Connect the negative lead to a good
ground point (see figure) away from the
battery. Connecting the end of the second
jumper lead to the negative (–) terminal of
the discharged battery is dangerous. A
spark could cause the gas around the
battery to explode and injure someone.
IMPORTANT
34)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
155

MAINTENANCE AND CARE
Correct maintenance permits the
performance of the vehicle to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.INTRODUCTION.............160
ENGINE COMPARTMENT......166
BATTERY RECHARGING.......170
WHEELS AND TIRES..........171
BODYWORK...............173
INTERIORS................175
159

INTRODUCTION
Be extremely careful and prevent injury
to yourself and others or damage to
your vehicle when using this manual for
inspection and maintenance.
If you are unsure about any procedure it
describes, we strongly urge you to have
a reliable and qualified service shop
perform the work, preferably at Abarth
Dealership.
Factory-trained FCA technicians and
genuine FCA parts are best for your
vehicle. Without this expertise and the
parts that have been designed and
made especially for your vehicle,
inadequate, incomplete, and insufficient
servicing may result in problems. This
could lead to vehicle damage or an
accident and injuries.
For expert advice and quality service,
contact an Abarth Dealership.
The owner should retain evidence that
proper maintenance has been
performed as prescribed.
A claim against a warranty will not
qualify if it results from lack of
maintenance and not from defective
material or authorised workmanship.
Claims against the warranty resulting
from lack of maintenance, as opposed
to defective materials or authorized FCA
workmanship, will not be honored.Scheduled maintenance
NOTE After the prescribed period,
continue to follow the described
maintenance at the recommended
intervals.
Emission control and related
systems
The ignition and fuel systems are highly
important to the emission control
system and to efficient engine
operation. Do not tamper with them.
All inspections and adjustments must
be made by Abarth Dealership.
OWNER MAINTENANCE
PRECAUTIONS
187) 188) 189)
38)
Routine service
We highly recommend that these items
be inspected daily, or at least every
week:
Engine oil level
Engine coolant level
Brake and clutch fluid Level
Washer fluid level
Battery maintenance
Tire inflation pressure
Improper or incomplete service may
result in problems. This section gives
instructions only for items that are easy
to perform.As explained in the “Introduction”
paragraph, several procedures can be
done only by a qualified service
technician with special tools.
Improper do-it yourself maintenance
during the warranty period may affect
warranty coverage. For details, read the
separate Warranty statement provided
with the vehicle. If you are unsure about
any servicing or maintenance
procedure, have it done by Abarth
Dealership.
There are strict environmental laws
regarding the disposal of waste oil and
fluids. Please dispose of your waste
properly and with due regard to the
environment.
We recommend that you entrust the oil
and fluid changes of your vehicle to an
Abarth Dealership.
PERIODIC CHECKS
Every1,000 kmor before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tire inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen
washer/wiper system and
160
MAINTENANCE AND CARE

SCHEDULED SERVICING PLAN
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tire condition/wear and adjust pressure, if
necessary. Check quick tire repair kit recharge
condition and expiry date (where provided)
●●●●●●●●●●
Check operation of lighting system (headlights,
direction indicators, hazard warning lights, boot,
passenger compartment, glove compartment,
instrumental panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check engine
management system operation, emissions and,
for versions/markets where provided, engine oil
degradation
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust,
fuel system, brakes), rubber elements (gaiters,
sleeves, bushes, etc.) and fasteners in sight
●●●●●
Visually inspect conditions of steering elements
and check their operation●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
162
MAINTENANCE AND CARE

Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace spark plugs (2)●●●
Replace accessory drive belt(s)(3)
Replace toothed timing drive belt(3)
Replace air filter cartridge (4)
●●●
Change the brake fluid(5)
Replace air cabin filter (4) (o) (●)
●●●●●
(2) For 1.4 Turbo Multiair versions, to guarantee correct operation and prevent serious damage to the engine, it is essential to proceed as
follows: only use spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the "Engine"
paragraph in the "Technical specifications" chapter); stricltly comply with the replacement intervals in the Scheduled Servicing Plan. It is
advisable to contact an Abarth Dealership for spark plug replacement.
(3) Areas that are not dusty: recommended maximum mileage 120.000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use (cold climates, town use, long periods of idling): recommended maximum mileage 60.000 km.
Regardless of the mileage, the belt must be replaced every 4 years.
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 15.000 km.
(5) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operatios
(●) Mandatory operations
164
MAINTENANCE AND CARE

WARNING
187)Do not perform maintenance work if
you lack sufficient knowledge and
experience or the proper tools and
equipment to do the work. Have
maintenance work done by a qualified
technician. Performing maintenance work
on a vehicle is dangerous if not done
properly. You can be seriously injured while
performing some maintenance procedures.
188)If you must run the engine while
working under the bonnet, make certain
that you remove all jewelry (especially
rings, bracelets, watches, and necklaces)
and all neckties, scarves, and similar loose
clothing before getting near the engine or
cooling fan which may turn on
unexpectedly. Working under the hood with
the engine running is dangerous. It
becomes even more dangerous when you
wear jewelry or loose clothing. Either can
become entangled in moving parts and
result in injury.
189)Switch the ignition to off and make
sure the fan is not running before
attempting to work near the cooling fan.
Working near the cooling fan when it is
running is dangerous. The fan could
continue running indefinitely even if the
engine has stopped and the engine
compartment temperature is high. You
could be hit by the fan and seriously
injured.
IMPORTANT
38)Do not leave items in the engine
compartment. After you have finished
checking or doing servicing in the engine
compartment, do not forget and leave
items such as tools or rags in the engine
compartment. Tools or other items left in
the engine compartment could cause
engine damage or a fire leading to an
unexpected accident.
165