For the following warning/indicator
lights:
Master warning light;
Brake system warning light;
ABS warning light;
Charging system warning light;
Engine oil warning light;
Check engine light;
High engine coolant temperature
warning light;
Automatic transmission warning light;
Power steering malfunction indicator
light;
Air Bag/Seat Belt pretensioner
system warning light;
Active bonnet warning light;
Low fuel warning light;
Seat belt warning light;
Seat belt warning light;
Door-ajar warning light;
Low washer fluid level warning light;
Tyre Pressure Monitoring System
warning light;
KEY warning light;
LED headlight KEY warning light;
Wrench indicator light;
TCS/DSC indicator light;
DSC OFF indicator light;
Security indicator light;
Passenger Air Bag deactivation
indicator light (where provided).
The light turns on when the ignition is
switched on for an operation check,
and turns off a few seconds later orwhen the engine is started. If the light
does not turn on or remains turned on,
contact an Abarth Dealership.
Only for “Brake system warning
light”: the light turns on continuously
when the parking brake is applied.
53
if the battery cover has been
removed, install it in the reverse order of
removal.
IMPORTANT Verify that the covers are
securely installed.
IMPORTANT For versions with
automatic transmission, perform the
toothed wheel learning procedure
described in the “Battery maintenance”
section (see the “Maintenance and
care” chapter).
WARNING
177)Before opening the bonnet, make
sure that the engine is off and that the
ignition switch is in OFF position. During
refuelling, make sure that the engine is off
(and that the ignition switch is in OFF
position).
178)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Pay attention to scarves,
ties and other loose clothing which might
be pulled by moving parts.
179)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
180)Batteries contain acid which may
burn skin and eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Thus keep away flames or
devices which may cause sparks.181)Do not allow the positive (+) terminal
to contact any other metal object that
could cause sparks. Flames and sparks
near open battery cells are dangerous.
Hydrogen gas, produced during normal
battery operation, could ignite and cause
the battery to explode. An exploding
battery can cause serious burns and
injuries. When working near a battery, do
not allow metal tools to contact the positive
(+) or negative (–) terminal of the battery.
182)Keep all flames, including cigarettes,
and sparks away from open battery cells.
Flames and sparks near open battery cells
are dangerous. Hydrogen gas, produced
during normal battery operation, could
ignite and cause the battery to explode. An
exploding battery can cause serious burns
and injuries.
183)Do not jump-start a frozen battery or
one with a low fluid level. Jump-starting a
frozen battery or one with a low fluid level is
dangerous. It may rupture or explode,
causing serious injury.
184)Route the jumper leads away from
parts that will be moving. Connecting a
jumper lead near or to moving parts
(cooling fans, belts) is dangerous. The lead
could get caught when the engine starts
and cause serious injury.
185)Never tow a vehicle to start it. Towing
a vehicle to start it is dangerous. The
vehicle being towed could surge forward
when its engine starts, causing the two
vehicles to collide. The occupants could be
injured.186)Connect the negative lead to a good
ground point (see figure) away from the
battery. Connecting the end of the second
jumper lead to the negative (–) terminal of
the discharged battery is dangerous. A
spark could cause the gas around the
battery to explode and injure someone.
IMPORTANT
34)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
155
positioning/wear of windscreen window
wiper blades.
Every 3,000 km, check and top up if
required: engine oil level.
HEAVY-DUTY USE OF THE
VEHICLE
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
161
BRAKE / CLUTCH FLUID
198) 203)
46)
It should be kept between the MAX and
MIN lines fig. 151.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and
clutch linings. If it is excessively low,
have the brake/clutch system contact
an Abarth Dealership.
NOTE On right-hand drive versions the
reservoir is located on the left side of
the engine compartment.
WINDOW AND
HEADLIGHT WASHER
FLUID
196) 197) 204)
Inspect fluid level in the washer fluid
reservoir fig. 152; open the cap and
add fluid if necessary.
AUTOMATIC
TRANSMISSION
CONTROL UNIT
5)
The transmission control oil level should
only be checked at Abarth Dealership.
BATTERY MAINTENANCE
199) 200) 201) 202)
47)
6)
To get the best service from a battery:
keep it securely mounted;
keep the top clean and dry;
keep terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease;
rinse off spilled electrolyte
immediately with a solution of water
and baking soda;
if the vehicle will not be used for an
extended time, disconnect the battery
leads and charge the battery every six
weeks.
NOTE (versions with automatic
transmission)
Every time the battery is reconnected
after being disconnected, it is
necessary to perform the described
toothed wheel learning procedure:
warm up the engine;
with the car stopped, the engine
running and the shift lever in the N
position, press the accelerator pedal all
the way down to bring the engine to
over 6000 rpm;
release the accelerator pedal and
wait for the engine to return naturally to
idling speed.
If this procedure is not performed, the
warning light could turn on: in this
case, contact the Abarth Dealership.
IMPORTANT If, after the first press of
the accelerator pedal to bring the
engine to over 6000 rpm, another
follows immediately after without the
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15207030901-121-001AB
168
MAINTENANCE AND CARE
engine naturally reaching idling speed,
the learning procedure is invalidated
and the
warning light on the
instrument panel will turn on.
If the engine is not brought to over
6000 rpm, or it is not warmed up, the
control unit will leave open the
possibility to repeat the toothed wheel
learning.
Inspecting electrolyte level
A low level of electrolyte fluid will cause
the battery to discharge quickly.
Inspect the electrolyte level at least
once a week. If it is low, remove the
caps and add enough distilled water to
bring the level between the upper and
lower level (1 fig. 153 = upper level/2=
lower level).Do not overfill.
Examine the specific gravity of the
electrolyte with a hydrometer, especiallyduring cold weather. If it is low,
recharge the battery.
Battery replacement
Contact an Abarth Dealership for a
battery replacement purchase.
For versions with automatic
transmission: after replacing the battery,
perform the toothed wheel learning
procedure described in this section.
WARNING
190)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
191)Be very careful when working in the
engine compartment when the engine is
hot: you may get burned. Do not get too
close to the radiator cooling fan: the
electric fan may start; danger of injury.
Scarves, ties and other loose clothing
might be pulled by moving parts.
192)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). IMPORTANT: risk of burns!
193)Do not use a match or live flame in
the engine compartment. DO NOT ADD
COOLANT WHEN THE ENGINE IS HOT: a
hot engine is dangerous. If the engine has
been running, parts of the engine
compartment can become very hot. You
could be burned. Carefully inspect the
engine coolant in the coolant reservoir, but
do not open it.194)Do not remove either cooling system
cap when the engine and radiator are hot.
When the engine and radiator are hot,
scalding coolant and steam may shoot out
under pressure and cause serious injury.
195)The cooling system is pressurized. If
necessary, only replace the cap with
another original one or the operation of the
system may be adversely affected. Do not
remove the reservoir cap when the engine
is hot: risk of burns.
196)Do not travel with the windscreen
washer fluid reservoir empty: the washer
operation is essential for improving visibility.
Repeated operation of the system without
fluid could damage or cause rapid
deterioration of some system components.
197)Certain commercial additives for
windscreen washer fluids are inflammable.
The engine compartment contains hot
components which may set it on fire.
198)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
199)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
200)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
201)If the vehicle must remain unused for
a long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
15307031202-ALL-001AB
169
202)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
203)If the brake/clutch fluid level is low,
have the brakes inspected. A low
brake/clutch fluid level is dangerous. A low
level could indicate brake lining wear or a
brake system leak which could cause the
brakes to fail and lead to an accident.
204)Use only windscreen washer fluid or
plain water in the reservoir. Using radiator
antifreeze as washer fluid is dangerous. If
sprayed on the windscreen, it will dirty the
windscreen, affect your visibility, and could
result in an accident.
IMPORTANT
39)Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severly
damage your vehicle.
40)The oil level should never exceed the
MAX mark.
41)Do not add oil with specifications other
than those of the oil already in the engine.
42)Do not add only water. Always add a
proper coolant mixture. For coolant fluid
type refer to “Fluids and lubricants” table in
“Technical specifications” chapter.
43)Use only soft (demineralised) water in
the coolant mixture. Water that contains
minerals will cut down on the coolant's
effectiveness.
44)Do not use coolants containing alcohol,
methanol, borate or silicate. These coolants
could damage the cooling system.45)Do not mix alcohol or methanol with the
coolant. This could damage the cooling
system.
46)Do not use a solution that contains
more than 60% antifreeze. This would
reduce effectiveness.
47)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
IMPORTANT
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. You are advised to contact an
Abarth Dealership to have the oil and filters
changed.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact an
Abarth Dealership to have the fluid
changed.
6)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact an Abarth
Dealership.
BATTERY
RECHARGING
205) 206)
CAUTIONS
IMPORTANT The battery recharging
procedure is given as information only.
You are advised to contact an Abarth
Dealership to have this operation
carried out.
IMPORTANT Before recharging the
battery, turn off all accessories and stop
the engine.
IMPORTANT Charging should be slow
at a low ampere rating for
approximately 24 hours. Charging for a
longer time may damage the battery.
IMPORTANT Make sure that the cables
of the electrical system are correctly
reconnected to the battery, i.e. the
positive cable (+) to the positive
terminal and the negative cable (-) to
the negative terminal. The battery
terminals are marked with the positive
(+) and negative (-) symbols, and are
shown on the battery cover. The battery
terminals must also be corrosion-free
and firmly secured to the terminals. If a
“quick-type” battery charger is used
with the battery fitted on the vehicle,
170
MAINTENANCE AND CARE
before connecting it disconnect both
cables of the battery itself. Do not use a
“quick-type” battery charger to provide
the starting voltage.
IMPORTANT For versions with
automatic transmission, perform the
toothed wheel learning procedure
described in the “Battery maintenance”
paragraph in this chapter.
BATTERY CHARGING
PROCEDURE
Charge battery as follows:
remove the caps before recharging
the battery;
connect the charger cables to the
battery terminals, observing the polarity;
turn on the charger;
when finished, turn the charger off
before disconnecting the battery;
reconnect the negative battery
terminal.
WARNING
205)Battery fluid is poisonous and
corrosive: avoid contact with skin and
eyes. The battery recharging operation
must be performed in a ventilated place,
away from naked flames or possible
sources of sparks to avoid the risk of
explosion and fire.206)Do not try to recharge a frozen
battery: it must be thawed first, otherwise it
may explode. If the battery was frozen,
have it inspected by specialized personnel
before recharging to check that the internal
elements are not damaged and that the
casing is not cracked, which causes the
risk of leakage of poisonous, corrosive
acid.
WHEELS AND TIRES
SAFETY INFORMATION
207) 208) 209)
48) 49)
Before embarking on a long trip, and
approximately every two weeks, check
the tire inflation pressure, including the
spare wheel, if present. Check the tires
when cold.
It is normal for the pressure to increase
when the vehicle is used due to tire
heating; for the correct tire inflation
pressure, see the “Wheels and tire
specifications” paragraph in the
“Technical specifications” chapter.
The tires must be replaced when the
tread is less than 1.6 mm thick.
REPLACING A TIRE
210)
If a tire wears evenly, a wear indicator
will appear as a solid band across the
tread. Replace the tire when this
happens (see figure): 1: new tread/2:
worn tread (3 = tread wear indicator).
171
FLUID CAPACITIES
Item Capacities
Fuel tank (litres)45
Engine oil (without oil filter replacement) (litres) 3.2
Engine oil (with oil filter replacement) (litres) 3.8
Coolant (versions with manual transmission) (litres)
7.2
(*)/ 6.7(**)
Coolant (versions with automatic transmission) (litres)
7.1(*)/ 6.5(**)
Manual transmission oil (litres)2.1
Automatic transmission fluid (litres) 7.5
Rear differential oil (litres)0.6
LSD oil (litres)0.6
Brake oil (& Clutch oil) (litres)0.55
(*) Left-hand drive versions.
(**) Right-hand drive versions.
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TECHNICAL SPECIFICATIONS