2015 YAMAHA VIKING brake

EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
On-Command drive knob
“2WD/4WD/DIFF LOCK” ............. 4-13
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
1234
Doors..............................................4-17
Seats ..............................................4-18
Adjusting the driver seat position...4-19
Seat belts .......................................4-20
Glove compartment .......................4-21
Storage compartments ..................4-22
Cup holders....................................4-24
Cargo bed ......................................4-25
The front and rear shock absorber
assemblies ...................................4-28
Trailer hitch bracket and
receiver ........................................4-29
Auxiliary DC jack ............................4-29
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
Accelerator pedal .............................5-7
5
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Uphill.............................................. 7-22
Downhill ......................................... 7-23
Rough terrain................................. 7-24
Pavement ...................................... 7-24
Water ............................................. 7-24
Loose terrain/slippery terrain......... 7-25
Brush or wooded areas ................. 7-26
Encountering obstacles ................. 7-26
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system ................ 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Engine oil and oil filter cartridge ...... 8-9
Final gear oil .................................. 8-15
Differential gear oil......................... 8-17
Coolant .......................................... 8-20
Axle boots ...................................... 8-21
Spark plug inspection .................... 8-22 Cleaning the air filter element ........8-25
Cleaning the air filter case/duct
check hose ...................................8-29
V-belt case drain plug ....................8-30
Cleaning the spark arrester ...........8-30
Valve clearance .............................8-31
Brakes ............................................8-32
Checking the front and rear brake pads .............................................8-32
Checking the parking brake pads .............................................8-33
Checking the brake fluid level........8-33
Brake fluid replacement .................8-34
Checking the brake pedal ..............8-35
Parking brake lever free play adjustment ...................................8-35
Brake light switch adjustment ........8-36
Cable inspection and lubrication....8-37
Brake pedal and accelerator pedal lubrication.....................................8-37
Checking the stabilizer bushes ......8-38
Rear knuckle upper and lower pivot lubrication (left and right).....8-38
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Steering shaft lubrication .............. 8-39
Wheel removal .............................. 8-39
Tire replacement ........................... 8-40
Wheel installation .......................... 8-41
Battery ........................................... 8-42
Jump-starting ................................ 8-46
Fuse replacement ......................... 8-48
Replacing a headlight bulb ........... 8-50
Headlight beam adjustment .......... 8-53
Tail/brake light bulb replacement ................................ 8-53
Troubleshooting ............................ 8-55
Troubleshooting charts ................. 8-57
CLEANING AND STORAGE............ 9-1 Cleaning .......................................... 9-1
Storage............................................ 9-3
SPECIFICATIONS.......................... 10-1
CONSUMER INFORMATION ........ 11-1 Identification number records ....... 11-1
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3-1
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23
4
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EVU00080
1-DESCRIPTION
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Driver seat
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Tail/brake light
9. Spark arrester
10. Rear shock absorber assembly
11. Spark plug
12. Cargo bed release lever
13. Storage compartment (for YXM700PSF)
14. Door 15. Engine oil dipstick
16. Passenger seat belt
17. Passenger seat
18. Sun top (for sun top models)
19. Air filter
20. Battery
21. Fuses
22. Headlight
23. Coolant reservoir
24. Storage compartment
25. Fuel tank cap
26. Oil filter cartridge13
8
7
90AB
D
C 64
2
5
PO
NM J
HK
IGFE
L
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3-2
3
4
5
6
7
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9
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13
14
27. Light switch
28. On-Command drive knob
29. Steering wheel
30. Main switch
31. Parking brake lever
32. Helmet indicator light
33. Seat belt indicator light
34. Drive select lever
35. Horn switch
36. Accelerator pedal
37. Brake pedal 38. Multi-function meter unit
39. Passenger handhold
40. Glove compartment
41. Auxiliary DC jack
42. Storage compartment
The vehicle you have purchased may differ
slightly from those shown in the figures of this
manual.
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4-2
4
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EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10. Electric Power Steering warning light “EPS” 1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
356421
7
809
DIFF.
LOCK
21
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EVU00170Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.5B410001Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.EVU00210Parking brake indicator light “ ”
This indicator light comes on when the park-
ing brake is applied.EBU29621On-Command four-wheel-drive indicator
“ ”, On-Command differential gear lock
indicator “ ” and indicator light “DIFF.
LOCK”
The On-Command four-wheel-drive indicator
“ ” comes on when the On-Command drive
knob “2WD/4WD/DIFF LOCK” is set to the
“4WD” position.The On-Command differential gear lock indi-
cator “ ” and the On-Command differential
gear lock indicator light “DIFF. LOCK” come
on when the On-Command drive knob “2WD/
4WD/DIFF LOCK” is set to the “DIFF LOCK”
position.
TIP●
Due to the synchronizing mechanism in
the differential gear case, the four-wheel-
drive indicator may not come on until the
vehicle starts moving.
●
When the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to
“DIFF LOCK” or “4WD”, the indicator
“ ” and the indicator light “DIFF. LOCK”
will flash until the differential gear is com-
pletely locked or unlocked. If the indicator
and the indicator light continue to flash,
the differential is not completely locked or
unlocked. In this case, start moving to al-
low time for the differential to lock or un-
lock.
DIFF.
LOCK
DIFF.
LOCKDIFF.
LOCK
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EVU00260Accelerator pedalPress the accelerator pedal down to increase
engine speed. Spring tension returns the ped-
al to the rest position when released. Always
check that the accelerator pedal returns nor-
mally before starting the engine.1. Accelerator pedal
EVU00270Brake pedalPress the brake pedal to slow or stop the ve-
hicle.1. Brake pedal
1
1
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