Engine Oil Dipstick - 3.5L.........................204
Engine Oil Dipstick - 3.7L..........................204
Engine Oil Dipstick - 3.2L Power Stroke
Diesel...........................................................204
Engine Oil Check..........................................204
Changing the Engine Oil and Oil Filter.............................................................205
Engine Coolant Check
...............................206
Automatic Transmission Fluid Check...........................................................209
Brake Fluid Check.........................................210
P
ower Steering Fluid Check.....................210
Washer Fluid Check.....................................210
Draining the Fuel Filter Water Trap........210
Fuel Filter - Gasoline....................................212
Changing the 12V Ba
ttery
..........................213
Checking the Wiper Blades.......................215
Changing the Wiper Blades......................
215
Adjusting the Headlamps
..........................215
Removing a Headlamp...............................216
Changing a Bulb
............................................217
Bulb Specification Chart............................221
Changing the Engine Air Filter - 3.5L.....223
Changing the Engine Air Filter - 3.7L......224
Changing the Engine Air Filter - 3.2L Power Stroke Diesel................................225
Vehicle Care
Cleaning Products........................................227
Cleaning the Exterior...................................227
W
axing.............................................................228
Cleaning the Engine....................................228
Cleaning the Windows and Wiper Blades..........................................................229
Cleaning the Interior...................................229
Cleaning the Instrument Panel and Instrument Cluster Lens.......................229
R
epairing Minor Paint Damage..............230
Cleaning the Alloy Wheels.......................230
Vehicle Storage..............................................231 Wheels and Tires
General Information...................................
233
Tire Care..........................................................234
Using W
inter Tires.......................................250
Using S
now Chains......................................251
Tire Pressure Monitoring System............251
Changing a Road Wheel...........................256
T
echnical Specifications
...........................264
Capacities and Specific- ations
Engine Specifications - 3.5L....................265
Engine Specifications - 3.7L....................265
Engine Specifications - 3.2L Power Stroke Diesel.............................................
266
Motorcraft Parts - 3.5L..............................267
Motorcraft Parts - 3.7L..............................268
Mot
orcraft Parts -
3.2L Power Stroke
Diesel...........................................................269
Vehicle Identification Number
................270
Vehicle Certification Label
.......................270
Transmission Code Designation
..............271
Capacities and Specifications - 3.5L......271
Capacities and Specifications - 3.7L.....274
Capacities and Specifications - 3.2L Power Stroke Diesel................................278
A
udio System
General Information...................................282
Audio Unit - Vehicles With: AM/FM......283
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................286
A
udio Unit - Vehicles With: AM/FM/CD/ S
YNC............................................................288
Audio Unit -
Vehicles With: AM/FM/CD/
SYNC/Satellite Radio............................290
Digital Radio..................................................292
S
atellite Radio..............................................294
Audio Input Jack...........................................297
USB Port..........................................................297
Media Hub......................................................298
4 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Table of Contents
Air cleaner. See Changing the Engine Air Filter (page 223).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 204).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 210).
C
Engine coolant reservoir *
. See
Engine Coolant Check (page 206).
D
Engine compartment fuse box. See
Fuses (page 187).
E
Engine oil filler cap *
. See
Engine Oil Check (page 204).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 210).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 210).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
UNDER HOOD OVERVIEW - 3.7L Air cleaner. See Changing the Engine Air Filter (page 224
).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 204).
B
Brake fluid reservoir *
. See Brake Fluid Check
(page 210).
C
Engine coolant reservoir *
. See
Engine Oil Check (page 204).
D
Engine compartment fuse box. See Fuses
(page 187).
E
Engine oil filler cap *
. See
Engine Oil Check (page 204).
F
202Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 MaintenanceE174602
ACD
EGH
B
F
Power steering fluid reservoir
*
. See Power Steering Fluid Check (page 210).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 210).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
UNDER HOOD OVERVIEW - 3.2L POWER STROKE DIESEL Air cleaner. See Changing the Engine Air Filter (page 225
).
A
Engine oil dipstick *
. See Engine Oil Dipstick (page 204).
B
Engine oil filler cap *
. See
Engine Oil Check (page 204).
C
Brake and clutch fluid reservoir *
. See
Brake Fluid Check (page 210).
D
Engine coolant reservoir *
. See Engine Coolant Check (page 206).
E
Engine compartment fuse box. See Fuses
(page 187).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 210).
G
Washer fluid reservoir *
. See Washer Fluid Check
(page 210).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
203Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 MaintenanceE174603
ABCDE
FGH
ENGINE OIL DIPSTICK - 3.5L
Minimum
A
Maximum
B
ENGINE OIL DIPSTICK - 3.7L Minimum
A
Maximum
B ENGINE OIL DIPSTICK - 3.2L
POWER STROKE DIESEL Minimum
A
Maximum
B
ENGINE OIL CHECK
1. Make sure that your vehicle is on level ground.
2. Switch off the engine and wait 10 minutes for the oil to drain into the oil
pan.
3. Remove the dipstick and wipe it with a clean, lint free cloth. Replace the
dipstick and remove it again to check
the oil level.
If the oil level is at the minimum mark, add
oil immediately. See Capacities and
Specifications (page 265).
Note: Check the oil level before starting the
engine.
Note: Make sure that the oil level is
between the minimum and the maximum
marks.
Note: Do not use oil additives or other
engine treatments. Under certain conditions,
they could damage the engine.
Note: The oil consumption of new engines
reaches its normal level after approximately
3000 mi (5,000 km)
.
204 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 MaintenanceE174604
AB E174604
AB E71362
AB
TRANSMISSION CODE
DESIGNATION The transmission code is on the Safety
Compliance Certification Label. The
following table shows the transmission
code along with the transmission
description.
Description
Code
Six-speed automatic trans-mission 6R80
A
CAPACITIES AND
SPECIFICATIONS - 3.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
5.9 qt (5.6 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
1 qt (0.9 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
20.9 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system -
including headlamp washer
271Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Capacities and SpecificationsE142806
Only use fluid that meets Ford
specifications. Motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines are
also acceptable. Do not use oil labeled
with API SN service category unless the
label also displays the API certification
mark.
An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricant Standardization
and Approval Committee (ILSAC).
Note:
Do not use supplemental engine oil
additives. They are unnecessary and could
lead to engine damage that is not covered
by Ford ’s warranty. Use only Motorcraft DOT 4 LV High
Performance Brake Fluid, or equivalent,
meeting WSS-M6C65-A2 or ISO 4925
Class 6. Use of any fluid other than the
recommended fluid may cause brake
system damage.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
If you use oil and fluids that do not meet
the defined specification and viscosity
grades this may lead to:
•
Component damage which may not be
covered by the vehicle Warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
CAPACITIES AND
SPECIFICATIONS - 3.7L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
6 qt (5.7 L)
Engine lubrication system – including the oil filter
5.5 qt (5.2 L)
Engine lubrication system
– excluding the oil filter
1 qt (0.9 L)
Engine oil top-up
– raise the level on the dipstick
from minimum to maximum
274Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Capacities and SpecificationsE142732
Use only Motorcraft DOT 4 LV High
Performance Brake Fluid, or equivalent,
meeting WSS-M6C65-A2. Use of any fluid
other than the recommended fluid may
cause brake system damage.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
If you use oil and fluids that do not meet
the defined specification and viscosity
grades this may lead to:
•
Component damage which may not be
covered by the vehicle Warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance. •
Reduced fuel economy.
• Degraded brake performance.
CAPACITIES AND
SPECIFICATIONS - 3.2L
POWER STROKE DIESEL WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
12.0 qt (11.4 L)
Engine lubrication system — including the oil filter
11.6 qt (11 L)
Engine lubrication system
— excluding the oil filter
2.6 qt (2.5 L)
Engine oil top-up
— raise the level on the dipstick
from minimum to maximum
15.3 qt (14.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
13.9 qt (13.2 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission fluid 2, 3
20.9 gal (95 L)
Fuel tank
4.6 gal (21 L)
Diesel exhaust fluid
4.8 qt (4.5 L)
Windshield and rear window washer system
—
including headlamp washer
2.43 lb (1.1 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
278Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Capacities and Specifications
Normal Maintenance Intervals
3.2L, 3.5L and 3.7L Engines
At every oil change interval as indicated by the information display
*
Change engine oil and filter. **
Rotate tires, inspect tire wear and measure tread depth.
Perform a multi-point inspection (recommended).
Inspect the automatic transmission fluid level (if equipped with dipstick). Consult your
dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings.
Inspect the steering linkage, ball joints, suspension, tire-rod ends, driveshaft and U-
joints. Lubricate any areas with grease fittings.
Diesel engine fill diesel exhaust fluid.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
* Do not exceed one year or 10000 miles (16000 kilometers) between service intervals.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Other maintenance items
1
Torque rear axle U-bolts to specification.
Every 30000 miles (48000
km) Diesel engine replace fuel filter. 2
Replace engine air filter.
Change diesel foam air filter.
Every 45000 miles (70000
km)
Change engine coolant.3
At 100000 miles (160000
km)
437Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Scheduled Maintenance