Engine starting (with parking brake applied)
Safety and
emergency
equipmentBefore entering the cab, verify that the vehicle is
equipped with spare electrical fuses (if used),
three red reflective triangles, a properly charged
and rated fire extinguisher and wheel chocks.
Walk around the vehicle and verify all steps and
grab handles, inside and out (as well as behind),
are tight and clean. Use extreme caution and a
three-point stance at all times.
Inspect door latches for proper closing, latching
and locking.
Starting the
engineSet the parking brake. If starting a vehicle with a
manual transmission, press the clutch and verify
the transmission is in neutral. If starting a vehicle
with an automatic transmission, make sure the
gearshift lever is in positionNorP(if equipped
with a park position).
Diesel engine:Turn the key to the on position.
Turn the key to start when the wait to start
indicator light in the instrument cluster turns off.
Gasoline engine:Turn the key to start, and
then release it as soon as the engine starts.
Engine oil
pressureVerify pressure builds to normal operating range.
Low air pressure
warning tone (if
equipped with an
air compressor)A tone indicating low air pressure should sound
immediately after the engine starts but before the
compressor has built-up pressure. The tone
should stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure build
to governed cutout pressure, which should occur
between 115–130 psi (793–896 kPa).
AcceleratorPress the accelerator and verify that it operates
smoothly, without any binding or irregular feel.
Release the pedal and verify the engine returns
to idle speed immediately.
VoltmeterCheck the gauge (diesel engine) or indicator light
(gasoline engine) to verify the alternator is
charging.
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Deactivating and Activating the Belt-Minder® Feature
WARNING:While the design allows you to deactivate your
Belt-Minder®, this system is designed to improve your chances of
being safely belted and surviving an accident. We recommend you leave
the Belt-Minder® system activated for yourself and others who may use
the vehicle. To reduce the risk of injury, do not deactivate or activate
the Belt-Minder® feature while driving the vehicle.
Read Steps 1-4 thoroughly before proceeding with the deactivation or
activation programming procedure.
The system can be deactivated and activated by performing the following
procedure:
Before following the procedure, make sure that:
•the parking brake is set
•the gearshift is in positionP(if equipped) orNfor an automatic
transmission or neutral for a manual transmission
•the ignition is off
•all vehicle doors are closed
•the driver’s safety belt is unbuckled
•the parklamps and headlamps are off.
1. Turn the ignition on. (DO NOT START THE ENGINE.)
2. Wait until the safety belt warning light turns off (approximately one
or two minutes).
•Steps 3–5 must be completed within 60 seconds after the safety
belt warning light turns off, or the procedure has to be repeated.
3. Buckle then unbuckle the safety belt three times at a moderate
speed, ending with the safety belt in the unbuckled state.
4. Turn on the parklamps and headlamps, then turn them off.
5. Buckle then unbuckle the safety belt three times at a moderate
speed, ending with the safety belt in the unbuckled state.
•After Step 5, the safety belt warning light turns on for three
seconds.
6. Within seven seconds of the light turning on, buckle then unbuckle
the safety belt.
•This disables the Belt-Minder® feature if it is currently enabled.
•This enables the Belt-Minder® feature if it is currently disabled.
Confirmation of disabling Belt-Minder® is provided by the safety belt
warning light flashing four times per second for three seconds.
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Diesel Exhaust Fluid (diesel engine only)
It illuminates when the diesel exhaust fluid level falls below
0.5 gallons (1.9L) in the 5- gallon (19.0L) tank or one gallon
(3.8L) in the 9-gallon (34.0L) tank. Refill the tank or, at a
minimum, add at least one gallon (3.8L) to the 5- gallon (19.0L) tank or
two gallons (7.6L) to the 9- gallon (34.0L) tank.
Diesel Particulate Filter (diesel engine only)
It illuminates when the soot level in the diesel particulate filter
has reached a point where it requires operator assistance. See
Diesel particulate filterin theMaintenancechapter, and your
engine operator’s manual, for more details.
Do Not Shift (Allison automatic transmission only)
It illuminates while driving if a transmission problem exists;
shifting may be restricted. Depending on the severity of the
problem, the shifter’s digital read-out may turn blank.
Operation may continue in order to reach service assistance. The control
unit may not respond to shift selector requests, since there are operating
limitations on the transmission (such as. upshift and downshift
restrictions). Direction changes do not occur.
Direction Indicator
It illuminates when you turn on the left or right turn signal or
the hazard warning flasher. If the indicators stay on or flash
faster, check for a burned out bulb.
Electronic Locking Differential
It illuminates when using the electronic locking differential.
Engine Oil Pressure (gasoline engine only)
It illuminates when engine oil pressure is low.
Fasten Safety belt
It illuminates and a tone sounds to remind you to fasten your
safety belt.
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Note:Do not increase engine speed until the oil pressure gauge
indicates normal pressure. The oil pressure gauge should indicate this
within 15 seconds after starting.
Note:Idle the engine for three to five minutes before operating with a
full load.
Note:Try to limit engine idle to 10 minutes. Excessive idling reduces
fuel economy.
Vehicles with a Manual Transmission
Note:Do not touch the accelerator pedal.
1. Fully press the clutch pedal.
2. Start the engine.
Vehicles with an Automatic Transmission
Note:Do not touch the accelerator pedal.
1. Select positionN,orP(if equipped with a Park position).
2. Fully press the brake pedal.
3. Start the engine.
Starting the Engine with the Vehicle on a Steep Grade
When starting a diesel engine when the loaded vehicle is on a grade, the
engine RPM starts to fall slightly when you engage the clutch. Do not
disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine recovers as the vehicle begins moving.
DIESEL PARTICULATE FILTER (DPF)
WARNING:The normal operating temperature of the exhaust
system is very high. Never work around, or attempt to repair, any
part of the exhaust system until it has cooled. Use special care when
working around the diesel particulate filter. The DPF heats up to a high
temperature after only a short period of engine operation, and can
remain hot even after the engine is turned off. Failure to follow these
instructions may result in serious personal injury.
Your vehicle is equipped with a diesel particulate filter (DPF), as part of
the after-treatment exhaust system, to trap soot and other large particles
produced by the engine combustion process. You must periodically
reduce the soot that accumulates in the filter to prevent excessive
exhaust restriction. The engine and after-treatment system generally
perform the soot reduction process, also known as “filter regeneration,”
automatically.
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Instrument cluster lamp(s) illuminates or flashes when operator
assistance is required. In addition, engine performance becomes
increasingly limited above Level 1.
At Levels 1 and 2, the operator can take two courses of action to
facilitate filter regeneration:
1. Drive your vehicle on the highway at highway speeds.
2. Perform a parked regeneration by following the steps inParked
regeneration.
At Level 3, performing a parked regeneration is the only available course
of action (short of professional servicing) available to the operator for
regenerating the filter. At Level 4, professional servicing is the only way
to regenerate the filter.
Parked Regeneration
WARNING:When performing the parked regeneration
procedure, make certain the vehicle is safely off the roadway, and
the exhaust system is away from people, or any flammable materials,
vapors, or structures. Engine speed may increase during parked
regeneration.
Note:Parked regeneration is only available when the DPF lamp on the
instrument cluster is illuminated solid or flashing.
1. Bring your vehicle to a complete stop on level ground and safely off
the road with the exhaust system away from people, flammable
materials, vapors or structures. Ford recommends that you perform a
walk-around before beginning a parked regeneration.
2. If your vehicle is equipped with an automatic transmission and a
steering column shift lever, place the transmission in positionP.
Otherwise, place the transmission in positionN.
3. Remove your feet from the accelerator pedal and clutch pedal
(manual transmission).
4. Set the parking brake.
5. Within five seconds of setting the parking brake, remove your foot
from the service brake pedal.
The engine speed may increase slightly. To allow parked regeneration to
continue uninterrupted:
1. The vehicle must remain parked.
2. The transmission must remain in positionPorNas previously
described in Step 2.
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3. Do not press the accelerator pedal, service brake pedal, or clutch
pedal (manual transmission).
4. The parking brake must remain set.
On average, depending on filter level and other factors, the process takes
20–30 minutes to complete. The DPF lamp turns off when the process is
complete. Repeat Steps 1–5, if parked regeneration is interrupted.
To Discontinue Parked Regeneration
Press any of the floor pedals to discontinue parked regeneration.
Maintenance and Service
The DPF can retain a relatively large amount of residual ash and provide
many miles and hours of maintenance-free operation. At some point,
generally beyond 150000 miles (240000 kilometers) or 5000 hours of
operation (whichever comes first), the DPF requires professional
cleaning to remove the accumulated ash.
The exact number of miles or hours of operation vary greatly depending
upon vehicle and engine loading and operating conditions, ash content of
the engine oil, and quality of the diesel fuel used in your truck. Adhering
to your engine manufacturer’s recommended oil and fuel specifications
maximizes the miles and hours of operation before a DPF professional
cleaning is required. See your engine manufacturer’s owner’s manual for
more details about recommended maintenance and service of your DPF.
Exhaust Outlet Assembly
WARNING:The normal operating temperature of the exhaust
system is very high. Never work around or attempt to repair any
part of the exhaust system until it has cooled. Failure to follow these
instructions may result in serious personal injury.
Note:Do not modify or remove this device. Modification of the system
or additions of aftermarket devices can reduce the effectiveness of the
system, as well as cause damage to the exhaust system or engine. Any
modifications may also invalidate the vehicle or engine warranty. See
your warranty information.
Note:Blocked or plugged holes or modification to, or removal of, the
outlet assembly could result in elevated exhaust temperatures that may
result in vehicle or property damage or personal injury.
The exhaust outlet assembly on your vehicle is a uniquely functioning
device that accompanies the DPF assembly. It can help control the
temperature of the exhaust during the DPF regeneration process.
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Incorrect DEF Quality Warning Indications and Vehicle
Consequences
ConditionIndicator
LampsConsequence Remedy
Correct DEF quality. None. None. None.
Initial warning when
detecting incorrect
DEF quality.Amber engine
solid
None.
Replace DEF
with
Ford-approved Initial warning one
hour after detecting
incorrect DEF
quality.Amber engine
solid
25% torque
reduction.
Initial warning three
hours after detecting
incorrect DEF
quality.Amber engine
solid
Torque
reduction
increases
from 25% to
40% at rate of
1% each
minute.
Final vehicle
consequence three
hours after detecting
incorrect DEF
quality and engine
intentionally shut
down (key off), in
extended idle for
one hour or fuel
tank refilled.
*
Amber engine
solid
/
Red engine
solid
•25% torque
reduction
•5 mph
(8 km/h)
vehicle speed
limit
•1000 RPM
engine speed
limit.
**
*
Refueling the fuel tank is increasing the fuel volume level by at least
15%.
**Final consequence for vehicles equipped with a manual transmission is
1000 RPM. Final consequence for vehicles equipped with an automatic
transmission is 1100 RPM.
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SCR Faults and Vehicle Consequences
ConditionIndicator
LampsConsequence Remedy
No faults. None. None. None.
Initial warning when
detecting fault.Amber engine
solid
(and/or MIL is
solid)None.
Correct and
clear fault
condition. Initial warning one
hour after detecting
fault.Amber engine
solid
(and/or MIL is
solid)25% torque
reduction.
Secondary warning
five hours after
detecting fault.Amber engine
solid
(and/or MIL is
solid)Torque
reduction
increases
from 25% to
40% at rate of
1% each
minute.
Final vehicle
consequence five
hours after detecting
fault detected and
engine intentionally
shut down (key off),
in extended idle for
one hour or fuel
tank refilled.
*
Amber engine
solid
(and/or MIL is
solid)/
Red engine
solid
•40% torque
reduction
•5 mph
(8 km/h)
vehicle speed
limit
•1000 RPM
engine speed
limit.
**
*
Refueling the fuel tank is increasing the fuel volume level by at least
15%.
**Final consequence for vehicles equipped with a manual transmission is
1000 RPM. Final consequence for vehicles equipped with an automatic
transmission is 1100 RPM.
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