2015 FIAT DUCATO BASE CAMPER engine

SAVING FUEL
Some useful tips are given below
for fuel saving and reducing harmful
emissions of CO2 and other
pollutants (nitrogen oxides, unburnt
hydrocarbons, Particulate Matter
(PM), etc.).
GENERAL
CONSIDERATIONS
The general factors that affect fuel
consumption are listed below.
Vehicle maintenance
Have checks and adjustments
carried out in accordance with the
“Scheduled Servicing Plan”.
Tyres
Check the tyre pressures at least
once every four weeks: if the
pressure is too low, consumption
levels increase as resistance to
rolling is higher.Unnecessary loads
Do not travel with an overloaded
luggage compartment. The weight
of the vehicle (especially when
driving in town) and its geometry
greatly affect fuel consumption and
stability.
Roof rack/ski rack
Remove the roof rack or the ski
rack from the roof after use. These
accessories decrease aerodynamic
penetration of the vehicle and
have a negative effect on fuel
consumption. When transporting
particularly large objects, use a
trailer if possible.
Electric devices
Use electrical devices only for the
amount of time needed. The heated
rear window, additional headlights,
windscreen/rear window wipers
and heater fan need a considerable
amount of energy, therefore
increasing fuel consumption (by up
to 25% in the urban cycle).Climate control
system
Air conditioning leads to higher fuel
consumption (on average up to
+20%). If the temperature outside
permits, try and use the ventilation
only.
Devices for
aerodynamic control
The use of non-certified spoilers
may adversely affect air drag and
fuel consumption.
DRIVING STYLE
The main driving styles that affect
fuel consumption are listed below.
Cranking
Do not warm up the engine at low
or high revs when the vehicle is
stationary; this causes the engine
to warm up more slowly, thereby
increasing fuel consumption and
emissions. It is therefore advisable
to move off immediately, slowly,
avoiding high speeds: in this way
the engine will warm up more
quickly.
185

Unnecessary actions
Avoid accelerating when stopped at
traffic lights or before switching off
the engine. This action and also
double declutching is absolutely
pointless on modern cars and also
increases consumption and
pollution.
Gear selection
As soon as the conditions of the
traffic and road permit, use a higher
gear. Using a low gear for faster
acceleration will increase
consumption.
In the same way improper use of a
high gear increases consumption,
emissions and engine wear.
Max. speed
Fuel consumption increases
considerably with speed. Maintain a
constant speed, avoiding
unnecessary braking and
acceleration, which cost in terms of
both fuel consumption and
emissions.Acceleration
Accelerating violently will greatly
affect consumption and emissions:
acceleration should be gradual.
USAGE CONDITIONS
The main usage conditions that
negatively affect fuel consumption
are listed below.
Cold starting
Short journeys and frequent cold
starts do not allow the engine
to reach optimum operating
temperature.
This results in a significant increase
in consumption levels (from +15
to +30% on the urban cycle) and
emissions.Traffic and road
conditions
Rather high consumption levels are
linked to situations with heavy
traffic, for instance when travelling
in queues with frequent use of
the lower gears or in cities with
many traffic lights. Winding
mountain roads and rough road
surfaces also adversely affect
consumption.
Stops in traffic
During prolonged hold-ups (e.g.
level crossings) the engine should
be switched off.
186
STARTING AND DRIVING

An electric brake (or electric winch)
should be supplied directly by the
battery through a cable with a cross
section of no less than 2.5 mm
2.
IMPORTANT Electric brakes or
other devices must be used with
engine running.
In addition to the electrical
branches, the vehicle's electric
system can only be connected to
the supply cable for an electric
brake and to the cable for an
internal light, though not above 15
W. For connections use the preset
control unit with battery cable no
less than 2.5 mm
2.
IMPORTANT The trailer tow hook
contributes to the length of the
vehicle. When installing on long
wheelbase versions, it is only
possible to install removable tow
hooks because the total vehicle
length limit of 6 metres is
exceeded.
If no trailer is fitted, the hook must
be removed from the attachment
base and it must not exceed the
vehicle's original length.IMPORTANT If you wish to leave
the tow hook fitted without towing a
trailer, it is advisable to contact a
Fiat Dealership for the relevant
system update operations because
the tow hook could be detected
as an obstacle by the central
sensors.Installation diagram
for Van versions fig.
173
The tow hook structure must be
fastened in the points shown by the
symbol Ø using a total of 6
M10x1.25 screws and 4 M12
screws.
The internal back plates must be at
least 5 mm thick. MAX LOAD ON
BALL: 100/120 kg according to the
payload (see “Weights” table in
the “Technical data” section).
137)
To install a tow hook, the bumpers
must be trimmed as described in
the supplier's installation kit.
188
STARTING AND DRIVING

IMPORTANT
43) Keep your speed down when
snow chains are fitted; do not
exceed 50 km/h. Avoid potholes,
steps and pavements and avoid
driving for long distances on
roads not covered with snow to
prevent damaging the vehicle and
the roadbed.
PROLONGED
VEHICLE INACTIVITY
If the vehicle needs to be off the
road for longer than one month, the
following precautions must be
taken:
❒park the vehicle indoors in a dry and,
if possible, well-ventilated place;
❒engage a gear;
❒check that the handbrake is not
engaged;
❒disconnect the negative battery
terminal; if the vehicle is equipped
with a battery disconnection function
(disconnector), see the description
of the procedure in the "Controls"
paragraph in the "Dashboard and
controls" section;
❒clean and protect the painted parts
using protective wax;
❒clean and protect the shiny metal
parts using special compounds
available commercially;
❒sprinkle talcum powder on the
windscreen and rear window wiper
rubber blades and lift them off the
glass;
❒slightly open the windows;❒cover the vehicle with a piece of
fabric or perforated plastic sheet. Do
not use compact plastic tarpaulins,
which prevent humidity from
evaporating from the surface of the
vehicle;
❒inflate tyres to +0.5 bar above the
standard specified pressure and
check it at intervals;
❒do not drain the engine cooling
system.
IMPORTANT If the vehicle is
equipped with an alarm system,
switch off the vehicle alarm with the
remote control.
IMPORTANT After turning the
ignition key to STOP and having
closed the driver side door, wait at
least one minute before
disconnecting the electrical supply
from the battery. When
reconnecting the electrical supply
to the battery, make sure that
the ignition key is in the STOP
position and the driver side door is
closed.
196
STARTING AND DRIVING

IN AN EMERGENCY
A punctured tyre or a burnt-out
bulb?
At times, a problem may interfere
with our journey.
The pages on emergencies can
help you to deal with critical
situations independently and with
calm.
In an emergency we recommend
that you call the freephone number
found in the Warranty Booklet.
It is also possible to call the 00 800
3428 0000 freephone number to
search the nearest Fiat Dealership.STARTING THE ENGINE .................198
REPLACING A WHEEL ...................199
FIX & GO AUTOMATIC QUICK
TYRE REPAIR KIT ...........................204
CHANGING A BULB .......................208
REPLACING AN EXTERIOR BULB ..211
CHANGING AN INTERIOR BULB ....216
REPLACING FUSES........................217
BATTERY RECHARGING ................225
LIFTING THE VEHICLE....................226
TOWING THE VEHICLE ..................226
197

STARTING THE
ENGINE
Go to a Fiat Dealership immediately
if warning light
stays on
constantly on the instrument panel.
JUMP STARTING
If the battery is flat, it is possible to
start the engine using an auxiliary
battery with the same capacity or a
little higher than the flat one.
It is advisable to contact a Fiat
Dealership to check/replace the
battery.
140)
Proceed as follows to start the
vehicle:
❒raise the flap A fig. 178 to gain
access to the positive battery
terminal.
❒connect the positive terminals (sign +
near the terminal) of the two batteries
with a jump lead;
❒use a second cable to connect the
negative terminal (–) of the auxiliary
battery to the earth point as shown in
fig. 179;
❒start the engine;
❒when the engine has been started,
remove the cables reversing the
order above.
If after a few attempts the engine
does not start, do not persist
but contact the nearest Fiat
Dealership.IMPORTANT Do not directly
connect the negative terminals of
the two batteries: sparks could
ignite explosive gas released from
the battery. If the auxiliary battery is
installed on another vehicle, avoid
any metal parts on the latter and
the vehicle with the flat battery from
accidentally coming into contact.
BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into
the catalytic converter and damage
it beyond repair.
WARNING
140) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
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198
IN AN EMERGENCY

REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
Wheel replacement and correct use
of the jack and spare wheel (for
versions/markets, where provided)
call for some precautions, which
are listed below.
141) 142) 143) 144) 145)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
146)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒In the event of a wheel change on a
slope or on unsurfaced roads, put
any object as stop under the wheels;
❒take the tool bag under the
passenger seat (see “Compartment
under front passenger seat” in the
“Know your vehicle” section);
The container includes these tools:
A - tow hook
B - rod for spanner
C - bolt spanner
D - jack
E - extension for spanner
F - screwdriver grip
G - screwdriver bit
❒if the tool container is not provided,
for special trim versions, a bag
containing the above tools may be
provided;
❒for versions with alloy rims, remove
the press-fitted hub cap;
❒take the extension for spanner, the
bolt spanner and the rod for spanner
from the tool container;
❒with the tools assembled correctly,
loosen the fixing bolts for the wheel
to be changed by one turn;
180F1A0168
181F1A0420
199

IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre
repair kit is effective at external
temperatures of between -20 °C
and +50 °C.
The sealant has an expiry date.
156) 157)
2)
INFLATION
PROCEDURE
158) 159) 160) 161) 162)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 196 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 198 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
197 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure
reading on the pressure gauge
F fig. 197 with the compressor off
and without moving the centre
selector from the repair position;
❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
196F1A0182
197F1A0183
198F1A0335
205