2015 FIAT DUCATO BASE CAMPER engine

POWER STEERING
FLUID
188)
3)
51)
Check that the liquid contained in
the tank is at the maximum level.
This operation must be carried out
with the vehicle level and with
the engine off and cold.
Proceed as follows:
❒remove the plastic cover A fig. 242,
rotating the locking screws B fig.
242 counter-clockwise, to access the
filler of the reservoir;
❒check that the fluid level is up to the
MAX mark on the dipstick attached
to the fuel cap F fig. 239 - fig. 240
- fig. 241 (use the level shown on the
20°C side of the dipstick to check
when cold).
If the level of the fluid in the tank is
lower than the specified level,
top up using only one of the
products indicated in the "Fluid and
lubricants" table in the "Technical
specifications" section, proceeding
as follows:
❒Start the engine and wait for the fluid
level in the tank to stabilise.❒With the engine running, turn the
steering wheel from right to left
fully several times.
❒Top up the fuel to the MAX level and
then retighten the cap.
WINDSCREEN/REAR
WINDOW WASHER
FLUID
183) 184)
To add fluid:
❒remove cap D fig. 239 - fig. 240 - fig.
241, pulling the retaining tooth
outward;
❒pull the opening of the pipe upwards
to remove the telescopic funnel fig.
243.
IMPORTANT Before opening the
cap, make sure it is correctly
oriented (as illustrated in fig. 243) to
prevent it from being damaged
and interfering with the adjacent
mechanical parts. Otherwise, turn it
until it reaches the correct position.
Fill according to the following
instructions:
Use a mixture of water and TUTELA
PROFESSIONAL SC 35, in the
following concentrations:
30% TUTELA PROFESSIONAL SC
35 and 70% water in summer.50% TUTELA PROFESSIONAL SC
35 and 50% water in winter.
At temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35 fluid.
To close the cap, operate as
follows:
❒push the funnel fully until it locks;
243F1A0396
239
❒close the cap.
185)

BRAKE FLUID
186) 187)
50)
Undo the cap E fig. 239 - fig. 240 -
fig. 241 and check that the liquid
contained in the reservoir is at
the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the
"Fluids and lubricants" table (see
"Technical Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding
surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh
equal to or lower than 0.12 mm.IMPORTANT Brake fluid absorbs
moisture. For this reason, if the
vehicle is mainly used in areas with
a high degree of atmospheric
humidity, the fluid should be
replaced at more frequent intervals
than specified in the “Scheduled
Servicing Plan”.
IMPORTANT
47) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
48) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.49) PARAFLU
UPantifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
50) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.
51) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
180) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
240
SERVICING AND MAINTENANCE

181) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
182) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
183) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
184) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
185) Do not release the cap from
the extension without previously
extracting the system using the
ring.186) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
187) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
188) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a
Fiat Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where
provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 244. Check
the reading of the blockage sensor
at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
244F1A0238
241

When the setting is reached the
indicator B fig. 245 is triggered,
changing to red, even with the
engine off. To reset the indicator,
clean/replace the cartridge as
on normal versions and then reset
the indicator by pressing the button
C fig. 245.
IMPORTANT To blow the filter use
an air jet, do not use water or liquid
detergents.
Since this cleaner is specific to
versions designed for dusty areas,
it is advisable to contact a Fiat
Dealership to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of
use, the electrolyte does not need
topping up with distilled water.
It does, however, need to be
checked periodically at a Fiat
Dealership or by specialist
personnel to make sure it is
working correctly.
The battery is located inside the
passenger compartment, in front of
the pedals. Remove the protective
cover to gain access to it.
189) 190)
REPLACING THE
BATTERY
If required, replace the battery with
an original spare part with the
same specifications.
If a battery with different
specifications is fitted, the service
intervals given in the “Scheduled
Servicing Plan” will no longer be
valid.
Follow the battery manufacturer's
instructions for maintenance.245F1A0239
242
SERVICING AND MAINTENANCE

52) 53)
191) 192)
4)
USEFUL ADVICE FOR
EXTENDING THE LIFE
OF YOUR BATTERY
To avoid draining your battery and
make it last longer, observe the
following instructions:
❒when you park the vehicle, ensure
that the doors, tailgate and bonnet
are closed properly, to prevent any
roof lights from remaining on inside
the passenger's compartment;
❒switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which
switches all internal lights off
automatically;
❒do not keep accessories (e.g. sound
system, hazard lights, etc.) switched
on for a long time when the engine
is not running;
❒before carrying out any operation on
the electrical system, disconnect the
negative battery cable through the
suitable terminal;
❒Completely tighten the battery
terminals.
IMPORTANT After turning the
ignition key to STOP and having
closed the driver side door, wait at
least one minute before
disconnecting the electrical supply
from the battery. When
reconnecting the electrical supply
to the battery, make sure that
the ignition key is in the STOP
position and the driver side door is
closed.
IMPORTANT If the charge level
remains under 50% for a long time,
the battery is damaged by
sulphation, reducing its capacity
and efficiency at start-up.
The battery is also more prone to
the risk of freezing (at temperatures
as high as -10°C).
Refer to the paragraph "Car
inactivity" in "Starting and driving" if
the car is left parked for a long
time.If, after buying the vehicle, you want
to install electrical accessories
which require permanent electric
supply (alarm, etc.) or accessories
that in any case burden the
electrical supply, contact a Fiat
Dealership, whose qualified
personnel, in addition to suggesting
the most suitable devices from
Lineaccessori Fiat, will evaluate the
overall electrical consumption,
checking whether the vehicle’s
electrical system is capable of
withstanding the load required, or
whether it should be integrated with
a more powerful battery.
Since some of these devices
continue to consume electricity
even when the engine is off, they
gradually run down the battery.
IMPORTANT If a tachograph is
fitted, if the vehicle is parked for a
long period of 5 days, it is advisable
to disconnect the negative battery
terminal to maintain its charge.
243
If the vehicle is equipped with a
battery disconnection function
(disconnector), see the description
of the procedure in the "Controls"
paragraph in the "Dashboard and
controls" section.

BODYWORK
PROTECTION AGAINST
ATMOSPHERIC
AGENTS
The main causes of corrosion are
the following:
❒atmospheric pollution;
❒salty air and humidity (coastal areas,
or hot humid climates);
❒seasonal environmental conditions.
The abrasive action of wind-borne
atmospheric dust and sand, as well
as mud and gravel raised by other
vehicles is also not to be
underestimated.
On your vehicle, Fiat has
implemented the best
manufacturing technologies to
effectively protect the bodywork
against corrosion.
These include:
❒painting products and systems which
give the vehicle particular resistance
to corrosion and abrasion;
❒Use of galvanised (or pretreated)
steel sheets, with high resistance
to corrosion;❒spraying the underbody, engine
compartment, wheelhouse internal
parts and other parts with highly
protective wax products;
❒spraying of plastic parts, with a
protective function in the more
exposed points: underdoor, inner
wing, edges, etc;
❒use of “open” boxed sections to
prevent condensation and pockets of
moisture from triggering rust inside.
VEHICLE BODY AND
UNDERBODY
WARRANTY
Your vehicle is covered by warranty
against perforation due to corrosion
of any original element of the
structure or body.
For the general terms of this
warranty, refer to the Warranty
Booklet.
ADVICE FOR
PRESERVING THE
BODYWORK
Paintwork
Paintwork does not only serve an
aesthetic purpose, but also
protects the underlying sheet metal.Touch up abrasions and scratches
immediately to prevent rust
formation. Only use genuine spare
paint products for touch-ups (see
“Bodywork paint identification
plate” in the “Technical
Specifications” section).
Normal maintenance of paintwork
consists in washing the car: the
frequency depends on the
conditions and environment where
the car is used.
For example, it is advisable to wash
the vehicle more often in areas
with high levels of environmental
pollution or on roads spread with
salt.
To correctly wash the vehicle,
proceed as follows:
❒wash the bodywork using a low
pressure jet of water;
❒wipe a sponge with a slightly soapy
solution over the bodywork,
frequently rinsing the sponge;
248
SERVICING AND MAINTENANCE
❒rinse well with water and dry with a
jet of air or a chamois leather.

If you put the car through a car
wash, follow these
recommendations:
❒remove the aerial from the roof so it
does not get damaged;
❒the vehicle should be washed with
water added to a soapy solution;
❒rinse thoroughly to avoid soap marks
remaining on the bodywork or less
visible parts.
55)
Dry the less visible parts, such as
the door frames, bonnet and the
headlight frames with special care,
as in these areas water may
stagnate more easily. It is a good
idea to leave the vehicle outdoors
for a while after washing it to give
the water time to evaporate.
Do not wash the vehicle after it has
been left in the sun or with the
bonnet hot: this may alter the shine
of the paintwork.Exterior plastic parts should be
cleaned in the same way as the rest
of the vehicle. Where possible, do
not park the vehicle under trees;
the resinous substances released
by many species give the paint
a dull appearance and increase the
possibility of corrosion.
IMPORTANT Bird droppings must
be washed off immediately and
thoroughly as the acid they contain
is particularly aggressive.5)
Windows
To clean glasses, use specific
cleaning products. Use clean cloths
to avoid scratching the glass or
damaging the transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following
the direction of the filaments to
avoid damaging the heating device.Engine compartment
At the end of each winter,
thoroughly wash the engine
compartment, taking care to avoid
spraying the water jet directly
onto the electronic control units and
the relay/fuse box on the left side
of the engine compartment (driving
direction). Have this operation
performed at a specialised
workshop.
IMPORTANT The washing should
take place with the engine cold and
the ignition key in the STOP
position. After the washing
operation, make sure that the
various protections (e.g. rubber
caps and guards) have not been
removed or damaged.
Front headlights
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones
(e.g. acetone) for cleaning the
plastic lenses of the front
headlights.
249

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle
is made and works is contained in
this chapter and illustrated with
data, tables and graphics. For the
enthusiasts and the technician, but
also just for those who want to
know every detail of their vehicle.IDENTIFICATION DATA....................254
ENGINE CODES - BODYWORK
VERSION ........................................256
ENGINE ..........................................258
POWER SUPPLY ............................259
TRANSMISSION .............................260
SUSPENSION .................................261
BRAKES .........................................262
STEERING ......................................263
WHEELS .........................................264
DIMENSIONS ..................................268
PERFORMANCE .............................278
WEIGHTS........................................280
SUPPLIES .......................................319
FLUIDS AND LUBRICANTS ............321
FUEL CONSUMPTION ....................324
CO2 EMISSIONS ............................335
OFFICIAL TYPE APPROVALS .........345
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................349
253