2015 FIAT DUCATO BASE CAMPER maintenance

BRAKE FLUID
186) 187)
50)
Undo the cap E fig. 239 - fig. 240 -
fig. 241 and check that the liquid
contained in the reservoir is at
the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the
"Fluids and lubricants" table (see
"Technical Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding
surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh
equal to or lower than 0.12 mm.IMPORTANT Brake fluid absorbs
moisture. For this reason, if the
vehicle is mainly used in areas with
a high degree of atmospheric
humidity, the fluid should be
replaced at more frequent intervals
than specified in the “Scheduled
Servicing Plan”.
IMPORTANT
47) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
48) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.49) PARAFLU
UPantifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
50) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.
51) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
180) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
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SERVICING AND MAINTENANCE

181) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
182) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
183) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
184) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
185) Do not release the cap from
the extension without previously
extracting the system using the
ring.186) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
187) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
188) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a
Fiat Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where
provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 244. Check
the reading of the blockage sensor
at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
244F1A0238
241

When the setting is reached the
indicator B fig. 245 is triggered,
changing to red, even with the
engine off. To reset the indicator,
clean/replace the cartridge as
on normal versions and then reset
the indicator by pressing the button
C fig. 245.
IMPORTANT To blow the filter use
an air jet, do not use water or liquid
detergents.
Since this cleaner is specific to
versions designed for dusty areas,
it is advisable to contact a Fiat
Dealership to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of
use, the electrolyte does not need
topping up with distilled water.
It does, however, need to be
checked periodically at a Fiat
Dealership or by specialist
personnel to make sure it is
working correctly.
The battery is located inside the
passenger compartment, in front of
the pedals. Remove the protective
cover to gain access to it.
189) 190)
REPLACING THE
BATTERY
If required, replace the battery with
an original spare part with the
same specifications.
If a battery with different
specifications is fitted, the service
intervals given in the “Scheduled
Servicing Plan” will no longer be
valid.
Follow the battery manufacturer's
instructions for maintenance.245F1A0239
242
SERVICING AND MAINTENANCE

WARNING
189) Battery liquid is poisonous and
corrosive. Avoid contact with skin
and eyes. Keep naked flames
and sources of sparks away from
the battery: risk of explosion and
fire.
190) Using the battery with
insufficient fluid irreparably
damages the battery and may
cause an explosion.
191) Before performing any
operation on the electrical system,
disconnect the negative battery
cable through the suitable
terminal, after having waited at
least one minute from turning the
ignition key to STOP.
192) Always wear appropriate
goggles when working on or near
the battery.
IMPORTANT
52) Incorrect assembly of electrical
and electronic devices may cause
severe damage to your vehicle.
Contact a Fiat Dealership if you
want to install accessories after
purchasing the vehicle (alarms,
radiophone, etc.): they will
suggest the most suitable devices
and advise you whether a higher
capacity battery needs to be
installed.
53) If the vehicle needs to be off the
road for a long period under
conditions of intense cold, remove
the battery and take it to a
heated location, otherwise it may
freeze.
IMPORTANT
4) Batteries contain substances
which are very dangerous for the
environment. To replace your
battery, we recommend
contacting your Fiat Dealership to
dispose of your old battery in full
respect of the environment and in
compliance with all applicable
laws and regulations.
244
SERVICING AND MAINTENANCE

WARNING
193) Remember that the road
holding qualities of your vehicle
also depend on the correct
inflation pressure of the tyres.
194) If the pressure is too low, the
tyre will overheat and could be
seriously damaged.
195) Avoid switching the tyres from
the right side of the vehicle to the
left side and vice versa.
196) Never submit alloy rims to
repainting treatments requiring
the use of temperatures
exceeding 150°C. The mechanical
properties of the wheels could
be impaired.
RUBBER HOSES
As far as the brake system and fuel
supply system rubber hoses are
concerned, follow the "Scheduled
Servicing Plan" in this chapter
carefully.
Ozone, high temperatures and
prolonged lack of fluid in the
system may cause hardening and
cracking of the hoses, with possible
leaks. Careful checking is therefore
necessary.
WINDSCREEN
WIPER
BLADES
Periodically clean the rubber part
using special products; TUTELA
PROFESSIONAL SC 35 is
recommended.
Replace the blades if the rubber
edge is deformed or worn. In any
case, it is advisable to replace them
approximately once a year.
A few simple precautions can
reduce the possibility of damage to
the blades:
❒if the temperature falls below zero,
make sure that ice has not frozen
the rubber against the glass. Use a
de-icing product to release it if
required;
❒remove any snow from the glass: in
addition to protecting the blades,
this prevents effort on the motor and
overheating;
❒do not operate the windscreen and
rear window wipers on dry glass.
197)
246
SERVICING AND MAINTENANCE

BODYWORK
PROTECTION AGAINST
ATMOSPHERIC
AGENTS
The main causes of corrosion are
the following:
❒atmospheric pollution;
❒salty air and humidity (coastal areas,
or hot humid climates);
❒seasonal environmental conditions.
The abrasive action of wind-borne
atmospheric dust and sand, as well
as mud and gravel raised by other
vehicles is also not to be
underestimated.
On your vehicle, Fiat has
implemented the best
manufacturing technologies to
effectively protect the bodywork
against corrosion.
These include:
❒painting products and systems which
give the vehicle particular resistance
to corrosion and abrasion;
❒Use of galvanised (or pretreated)
steel sheets, with high resistance
to corrosion;❒spraying the underbody, engine
compartment, wheelhouse internal
parts and other parts with highly
protective wax products;
❒spraying of plastic parts, with a
protective function in the more
exposed points: underdoor, inner
wing, edges, etc;
❒use of “open” boxed sections to
prevent condensation and pockets of
moisture from triggering rust inside.
VEHICLE BODY AND
UNDERBODY
WARRANTY
Your vehicle is covered by warranty
against perforation due to corrosion
of any original element of the
structure or body.
For the general terms of this
warranty, refer to the Warranty
Booklet.
ADVICE FOR
PRESERVING THE
BODYWORK
Paintwork
Paintwork does not only serve an
aesthetic purpose, but also
protects the underlying sheet metal.Touch up abrasions and scratches
immediately to prevent rust
formation. Only use genuine spare
paint products for touch-ups (see
“Bodywork paint identification
plate” in the “Technical
Specifications” section).
Normal maintenance of paintwork
consists in washing the car: the
frequency depends on the
conditions and environment where
the car is used.
For example, it is advisable to wash
the vehicle more often in areas
with high levels of environmental
pollution or on roads spread with
salt.
To correctly wash the vehicle,
proceed as follows:
❒wash the bodywork using a low
pressure jet of water;
❒wipe a sponge with a slightly soapy
solution over the bodywork,
frequently rinsing the sponge;
248
SERVICING AND MAINTENANCE
❒rinse well with water and dry with a
jet of air or a chamois leather.

IMPORTANT
55) Some car washes with old-style
blades and/or in a poor state of
repair can damage the paintwork,
facilitating the formation of lines
that give the paint a dull/misty
appearance, especially on dark
colours. If this happens, lightly
polish the paintwork with
appropriate products.
IMPORTANT
5) Detergents cause water pollution.
The vehicle should be washed in
areas equipped for collecting
and purifying the liquid used in
the washing process.
INTERIORS
Regularly check that water is not
trapped under the mats (due to
water dripping off shoes, umbrellas,
etc.), as this could cause oxidation
of the sheet metal.
198) 199)
SEATS AND FABRIC
PARTS
Remove dust with a soft brush or a
vacuum cleaner. It is advisable to
use a moist brush on velvet
upholstery.
Rub the seats with a sponge
moistened with a solution of water
and mild soap.
PLASTIC PARTS
It is advisable to clean interior parts
with a moist cloth and a solution
of water and non-abrasive mild
soap. Use specific products for
cleaning plastic, without solvents
and specifically designed to prevent
damage to the appearance and
colour of the treated parts, to
remove grease and tough stains.IMPORTANT Do not use alcohol,
petrols or derivatives to clean
the instrument panel glass.
LEATHER STEERING
WHEEL/GEAR
KNOB/HANDBRAKE
(for versions/markets, where
provided)
These components must be
cleaned with mild soap and water
only. Never use alcohol or
alcohol-based products.
Read the product label carefully
before using specific products for
cleaning the interiors: make sure
that the product does not contain
spirits or alcohol-based
substances.
If, when cleaning the windscreen
with special products, window
cleaner accidentally drips onto the
leather of the steering wheel/gear
lever knob/handbrake, wipe away
immediately and then wash the
affected area with mild soap and
water.
250
SERVICING AND MAINTENANCE

Engine oil level gauge ..................... 119
EOBD system ................................ 100
ESC (system) ................................. 83
External lights................................. 48
Fiat CODE system......................... 10
Fix&Go Automatic quick tyre
repair kit ........................ 204-205-206
Flap on bench ............................ 19-69
Flashing ......................................... 50
Flex Floor rear seat......................... 21
Fluids and lubricants ...................... 321
Fog lights ................................. 61-213
Follow Me Home device ................. 51
Follow me home ............................ 51
Front airbags .................................. 170
– Driver's side front airbag............ 170
– Manually deactivating the
front airbag and side bag........... 171
– Passenger side front airbag ....... 171
Front roof light (changing a bulb) .... 216
Fuel consumption .......................... 324
Fuel cut-off switch ......................... 63
Fuel level gauge ............................. 118
Fuel tank cap ................................. 110
Fuses (replacement) ....................... 218
Gearbox ....................................... 183
Gear lever ...................................... 183
Gear Shift Indicator ........................ 120
Glove compartment ....................... 64Glove compartment with lock......... 64
Hazard warning lights ................... 60
HBA (Hydraulic Brake Assist)
system ......................................... 85
HBA (system) ................................. 85
Headlight alignment corrector ........ 81
Headlights
– Headlight alignment corrector.... 81
– Light beam direction.................. 81
Headlight washers .................... 54-247
Head restraints
– Front ......................................... 24
Heated rear window ....................... 61
Heating and ventilation controls...... 29
Heating and ventilation ................... 28
Hill Descent Control System ........... 86
Hill Descent .................................... 86
Hill Holder system .......................... 84
Hill Holder (system) ........................ 84
Identification data .......................... 254
Ignition switch ................................ 15
Independent additional heater ........ 42
Inflation pressure ............................ 267
Inflation procedure ......................... 205
Instrument panel ............................ 114
Interior fittings ................................ 64
Interiors .......................................... 250
Isofix child restraint systems
(setup)– Arrangement possibilities for
child restraint system on
seats of vehicle.......................... 166
Jump starting ................................ 198
Lectern ......................................... 67
Lifting the vehicle ........................... 226
Light beam direction ...................... 81
Lights off ........................................ 48
Loading advice............................... 184
Main beam headlights............. 49-212
Maintenance and care - regular
checks ......................................... 234
Maintenance and care -
Scheduled Servicing .................... 230
Maintenance and care -
scheduled servicing plan .............. 231
Manual climate control system ....... 32
Manually deactivating the front
airbag and side bag ..................... 171
Moving footboard ........................... 75
MSR system .................................. 82
MSR (system)................................. 82
Multifunction display
– Control buttons ......................... 121
– Setup menu .............................. 121
Number plate lights....................... 215
On-board instruments................... 114
Parking ......................................... 181
Parking lights.............................. 50-61