222 Checking and Fill in g
and then the negative cable . Never inter
change the cables -this could start a fire!
- Never charge a frozen or a thawed-out
battery. It could explode! If a battery has
frozen, then it must be replaced. A dead battery can freeze over at 32°F (0°C).
- Make sure the vent hose is always attach
ed to the opening on the side of the bat
tery.
- Never use batteries which are damaged.
There is the danger of an explosion! Al
ways replace a damaged battery.
&_ WARNING
California Propos ition 65 Warning:
- Battery posts, terminals and related ac
cessories contain lead and lead com
pounds, chemicals known to the State of
California to cause cancer and reproduc
t ive p roblems. Wash hands after han
dling.
(D Note
- Do not d isconnect t he veh icle battery
when the ignition is on or when the en
gine is running, otherwise, you will dam
age ele ctron ic componen ts in the elec tri
ca l system.
- If your vehicle is going to stand for a
l ong period of time wi thout being driven,
protect the battery from "freezing", oth
e rwise it w ill be damaged and wi ll then
have to be replaced.
Battery charging
Starting the engine requires a well charged battery.
F ig . 1 54 Engine co mpartment : connectors for a charg
er and jump start cab les
Alwa ys read and heed all WARNINGS below
c> &. and c> &. in Working on the battery on
page 221.
.. Switch off the ignition and all electrical con
sumers.
.. Make sure the area is well ventilated when
you charge the battery .
.. Open the eng ine hood
r=;, page 211 .
.. Open the red cover on t he positive pole
r=;, fig. 154 .
.. Clamp the ch arger term inal clamps as in
structed on the
batter y terminal (+ ) and on
ly o n the
body ground po int (-) .
.. On ly now plug the mains lead for the charg
ing equ ipment into the wa ll outlet and turn
iton
c> &, .
.. Make sure th e charging rate is not over
30 amps /14 .8 volts .
.. When the battery is fully charged: Turn the
charg ing equipment off and remove the
mains lead from the wall ou tlet .
.. Now remove the clamps for the cha rging
equipment .
.. Close the red cover on the positive pole .
.. Close the hood
~ page 211.
A d ischarged bat tery can freeze at tempera
tu res of only 32 F
0 (0 °C). Allow a frozen bat
tery to thaw completely before attempting to charge it
r=;, .&, . However, we recommend not
using a thawed battery again because the bat
te ry casing can be cracked due to ice forma-
t ion and can leak battery acid . ..,.
Emergency situations
General
This chapter is intended for trained emer
gency crews and working personnel who have the necessary tools and equipment to
perform these operations.
Starting by pushing or
towing
(D Note
Vehicles with an automatic transmission
cannot be started by pushing or towing.
Starting with jumper
cables
If necessary, the engine can be started by
connecting it to the battery of another vehi
cle.
If the engine should fail to start because of a
discharged or weak battery, the battery can be
connected to the battery of
another vehicle,
using a
pair of jumper cables to start the en
gine.
Jumper cables
Use only jumper cables of sufficiently large
cross section to carry the starter current safe
ly. Refer to the manufacturer's specifications.
Use only jumper cables with
insulated termi
nal clamps which are distinctly marked :
plus(+) cable in most cases colored red
minus(-) cable
in most cases colored black.
A WARNING
Batteries contain electricity, acid, and gas.
Any of these can cause very serious or fatal
injury. Follow the instructions below for
safe handling of your vehicle's battery.
- Always shield your eyes and avoid lean
ing over the battery whenever possible.
- A discharged battery can freeze at tem
peratures just below 32 °F (0 °C). Before
Emergency situations 259
connecting a jumper cable, you must
thaw the frozen battery completely, oth
erwise it could explode.
- Do not allow battery acid to contact eyes
or skin. Flush any contacted area with
water immediately .
- Improper use of a booster battery to start a vehicle may cause an explosion.
- Vehicle batteries generate explosive gas
es. Keep sparks, flame and lighted ciga
rettes away from batteries.
- Do not try to jump start any vehicle with a low acid level in the battery.
- The voltage of the booster battery must
also have a 12-volt rating. The capacity
(Ah) of the booster battery should not be
lower than that of the discharged bat
tery . Use of batteries of different voltage
or substantially different "Ah" rating
may cause an explosion and personal in
JU ry.
- Never charge a frozen battery. Gas trap
ped in the ice may cause an explosion.
-Never charge or use a battery that has
been frozen. The battery case may have
be weakened.
- Use of batteries of different voltage or
substantially different capacity (Ah) rat
ing may cause an explosion and injury.
The capacity (Ah) of the booster battery
should not be lower than that of the dis
charged battery.
- Before you check anything in the engine
compartment, always read and heed all
WARNINGS
¢ page 210.
(D Note
-Applying a higher voltage booster bat
tery will cause expensive damage to sen
sitive electronic components, such as
control units, relays, radio, etc.
- There must be no electrical contact be
tween the vehicles as otherwise current
could already start to flow as soon as the
positive(+) terminals are connected. ..,. •
•
•
260 Emergency situations
@ Tips
The disc har ged battery must be properly
connected to the ve hicle's electrical sys
tem. W hen jump starting or charg ing t he
battery, never connect the negative
grou nd cab le to the batte ry negat ive post
because the batte ry ma nager sys tem must
be ab le to detect th e ba ttery 's state o f
charge. A lways connec t the nega tive
grou nd ca b le to t he neg ative ground pos t
of the batte ry ma nager con trol unit.
Use of jumper cables
Make sure to connect the jumper cable
clamps in exactly the order described below!
Fi g. 178 Eng ine compar tment: conne ctors for jump
start cables a nd charger
CD
--0 > ~
F ig. 1 79 Jump start ing with the battery of a nother ve·
h ide: @-di scharge d veh icle battery, @-booster bat
te ry
The ba tte ry i s loca ted to the left in the eng ine
compartment.
Do not jump start a frozen or
thawed battery
¢ .&. in Starting wi th jumper
cables on page 259
! Replace the battery. The
p roced ure fo r connecting jump start cab les
that is described next is designed to he lp
jump start your vehicle.
Vehicle with discharged battery:
.,. Read t he followi ng car efully¢ page 259.
.,. Se t the parking brake an d place the selector
lever in the P position.
.,. Tur n the ignition and electr ica l equ ipment
off in both vehicles.
Connect POSITIVE(+) to POSITIVE(+ )
(red )
.,. To reach the battery terminals, flip the bat
tery cover cap to the side¢
fig. 178.
1. Clamp the end of the red jump start cab le
to the term inal
(D ¢ fig. 179 on t he dead
batte ry @
¢ (Din Starting with jumper
cables on page 259.
2 . Clamp the othe r end of the re d jump start
c able to the termin al@ on the cha rging
b atte ry @ .
Connect NEGATIVE (-) to NEGATIVE(-)
(black)
3 . Clamp the bla ck end of the j ump st art ca
b le
preferably at the ground point , or on
the nega tive te rmi na l® on the chargi ng
battery @.
4. Clamp the othe r black end of the jump
start cab le
only on the ground point@
on your vehicle @¢(D.
S. Route the jump start cab les so they can
not get ca ught in the moving pa rts in the
engi ne compa rt m ent.
Starting the engine
6. Start the eng ine in the vehicle giving the
charge and let it run at idle.
7 . Start the eng ine in the vehicle with the
dead battery and wait two to three m i
nutes until it "runs smoothly" .
8.
If t he eng ine does not s tart: Stop the
sta rting procedure after 10 second s and
t h en re p eat it after approximately 3 0 sec
onds .
9 . In the vehicle that is being jump started,
switch the heater fan and rear window de
froster on to reduce any voltage peaks
that may occ ur whe n disconn ecting the
jumpe r cables. The headlights must be
switched off.
IJI,