PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-44V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF062
CONTINUED
Combustion
misfires on all
four cylinders
(see DF060, DF061
and DF062)
The fault is probably due to a component affecting all the cylinders:
– check that the correct fuel is being used,
– check the condition and conformity of the spark plugs.
– Carry out the steps "according to the repair".
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting,
– check the flywheel/sensor air gap
– check the cylinder compressions,
– check the complete fuel supply system (see Workshop Repair Manual 364 Mechanics, 13A, Fuel supply),
– check the entire ignition system (see MR 364, Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (seeMR 364 Mechanics, 11A, Top and front of engine).
– Carry out the steps "according to the repair".
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
– there must be no further electrical faults,
– programming has been carried out,
– warm engine (minimum 75°C).
– running at idle speed with all electrical consumers drawing power for 15 minutes.
– if the fault is still absent, check that the catalytic converter is in good condition. Use
command SC006 Run OBD Test: Catalytic converter.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-45V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF065
PRESENT
OR
STOREDCOMBUSTION MISFIRES
1.DEF : destructive misfiring
2.DEF : pollutant misfiring
NOTESPriority for dealing with a combination of faults:
– ignition: DF072, DF073, DF074 and DF075.
– fuel supply system: DF026, DF027, DF028, DF029 and DF085.
– engine flywheel signal: DF005 and DF125.
– cylinder misfires: DF059, DF060, DF061 and DF062.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming must be carried out.
– engine warm (min 75°C),
– idling with all the electrical consumers activated for 15 minutes.
Special note:
–OBD warning light illuminated.
Check the injectors.
Check the condition and conformity of the spark plugs.
Check the ignition pencil coils.
Check that the correct fuel is being used.
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting,
– check the flywheel/sensor air gap
– check the cylinder compressions,
– check the complete fuel supply system (see Workshop Repair Manual 364 Mechanics, 13A, Fuel supply),
– check the entire ignition system (see MR 364, Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (seeMR 364 Mechanics, 11A, Top and front of engine).
– Carry out the steps "according to the repair".
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
- there must be no further electrical faults,
- programming has been carried out,
- the engine should be warm (minimum temperature 75°C),
- running at idle speed with all the electrical consumers activated for 15 minutes,
- if the fault is still absent, check that the catalytic converter is in working order. Use
command SC006 Run OBD Test: Catalytic converter.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-46V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF072
PRESENT
OR
STOREDIGNITION COIL CIRCUIT, CYLINDER 1
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
NOTESPriority for dealing with a combination of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first if they are present or stored.
If the DF075 Cylinder 4 ignition coil circuit fault is also present or stored, deal with
it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter has been in operation for 10 seconds or
after the engine has been running for 10 seconds.
Special note:
–OBD warning light illuminated.
Disconnect the cylinder 1 pencil coil connector.
Check the cleanliness and condition of the pencil coil and its connections.
Check that the correct fuel is being used.
Measure the primary and secondary resistance of the cylinder 1 pencil coil.
Replace the cylinder 1 pencil coil if the resistances are not:
– for K4 engines:
primary resistance: 540 m ± 27 m
secondary resistance: 10.7 k ± 1.6 k
– for F4 engines:
primary resistance: 520 m ± 50 m
secondary resistance: 6.7 k ± 0.7 k
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector C, track M4 Track 2 of coil 1
Coil 4 track 2 Track 1 of coil 1
Repair if necessary.
If the fault is still present, replace the defective pencil coil.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the fault memory.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-47V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF073
PRESENT
OR
STOREDIGNITION COIL CIRCUIT, CYLINDER 2
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
NOTESPriority for dealing with a combination of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first if they are present or stored.
If the fault DF074 Cylinder ignition coil circuit 3 is also present or stored, deal with
it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter has been in operation for 10 seconds or
after the engine has been running for 10 seconds.
Special note:
–OBD warning light illuminated.
Disconnect the cylinder 2 pencil coil connector.
Check the cleanliness and condition of the pencil coil and its connections. Check that the correct fuel is being
used.
Measure the primary and secondary resistance of the cylinder 2 pencil coil.
Replace the cylinder 2 pencil coil if the resistances are not:
– for K4 engines:
primary resistance: 540 m ± 27 m
secondary resistance: 10.7 k ± 1.6 k
– for F4 engines:
primary resistance: 520 m ± 50 m
secondary resistance: 6.7 k ± 0.7 k
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector C, track M3 Track 2 of coil 2
Coil 3 track 2 Track 1 of coil 2
Repair if necessary.
If the fault is still present, replace the defective pencil coil.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the fault memory.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-48V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF074
PRESENT
OR
STOREDIGNITION COIL CIRCUIT, CYLINDER 3
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
NOTESPriority for dealing with a combination of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter has been in operation for 10 seconds or
after the engine has been running for 10 seconds.
Special note:
–OBD warning light illuminated.
Disconnect the connector from the cylinder 3 pencil coil.
Check the cleanliness and condition of the pencil coil and its connections. Check that the correct fuel is being
used.
Measure the primary and secondary resistance of the cylinder 3 pencil coil.
Replace the cylinder 3 pencil coil if the resistances are not:
– for K4 engines:
primary resistance: 540 m ± 27 m
secondary resistance: 10.7 k ± 1.6 k
– for F4 engines:
primary resistance: 520 m ± 50 m
secondary resistance: 6.7 k ± 0.7 k
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector C, track M3 Track 2 of coil 2
Coil 3 track 2 Track 1 of coil 2
Repair if necessary.
Check for the + 12 V feed on track 1 of the cylinder 3 pencil coil connector with the ignition on.
If +12V is not present:
– disconnect the battery,
– disconnect the connector marked PPM2 in the Protection and Switching Unit,
–check the cleanliness and condition of the connections,
– using the Universal bornier, check for continuity on the following connection:
Protection and Switching Unit connector PPM1 track 8 track 1 of the cylinder 3 pencil coil
Repair if necessary.
Reconnect the Protection and Switching Unit connector and reconnect the battery.
If the + 12 V feed on track 1 is still not present on the cylinder 3 coil connector with the ignition on, there is a fault
with the Protection and Switching Unit. Contact the Techline.
If the fault is still present, replace the defective pencil coil.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the fault memory.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-49V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF075
PRESENT
OR
STOREDIGNITION COIL CIRCUIT, CYLINDER 4
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
NOTESPriority for dealing with a combination of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter has been in operation for 10 seconds or
after the engine has been running for 10 seconds.
Special note:
–OBD warning light illuminated.
Disconnect the rod coil connector on cylinder 4.
Check the cleanliness and condition of the pencil coil and its connections. Check that the correct fuel is being
used.
Measure the primary and secondary resistance of the cylinder 4 pencil coil.
Replace the cylinder 4 pencil coil if the resistances are not:
– for K4 engines:
primary resistance: 540 m ± 27 m
secondary resistance: 10.7 k ± 1.6 k
– for F4 engines:
primary resistance: 520 m ± 50 m
secondary resistance: 6.7 k ± 0.7 k
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector C, track M4 track 2 of coil 1
Coil 4 track 2 track 1 of coil 1
Repair if necessary.
Check for the + 12 V feed on track 1 of the cylinder 4 pencil coil connector with the ignition on.
If +12V is not present:
– disconnect the battery,
– disconnect the connector marked PPM2 in the Protection and Switching Unit,
–check the cleanliness and condition of the connections,
– using the Universal bornier, check for continuity on the following connection:
Protection and Switching Unit connector PPM1 track 8 track 1 of the cylinder 4 pencil coil
Repair if necessary.
Reconnect the Protection and Switching Unit connector and reconnect the battery.
If the + 12 V feed on track 1 is still not present on the cylinder 4 injector connector with the ignition on, there is a
fault with the Protection and Switching Unit. Contact the Techline.
If the fault is still present, replace the defective pencil coil.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-50V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – Interpretation of faults
DF078
PRESENT
OR
STOREDMOTORISED THROTTLE CONTROL CIRCUIT
CC.1 : short circuit to + 12 V
1.DEF : Motorised throttle general control fault
WARNING
Never drive the vehicle without having confirmed that no faults involving the throttle valve are present.
NOTESPriority for dealing with a combination of faults:
If faults DF095 Throttle potentiometer circuit gang 1 or DF096 Throttle
potentiometer circuit gang 2 are present, deal with these first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– a change in engine speed,
– the air temperature must be between 5°C and 105°C inclusive.
Special note:
–level 1 fault warning light illuminated.
– throttle valve defect mode types 1, 2 and 6.
Check the cleanliness and condition of the throttle valve and its connections.
Manually check that the throttle rotates properly.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector B, track M3 Track 4 of the motorised throttle
Computer, connector B, track M4 Track 3 of the motorised throttle
Computer, connector B, track G4 Track 1 of the motorised throttle
Repair if necessary.
Measure the resistance of the throttle motor between tracks M3 and M4 of the computer.
Replace the throttle valve if the resistance is not 1.57 at 23°C.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
JSAA741.0
MR-372-J84-17B000$360.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-51V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF079
PRESENT
OR
STORED
MOTORISED THROTTLE VALVE SERVO
1.DEF : motorised throttle stop search fault
2.DEF : motorised throttle rest position programming error
3.DEF : motorised throttle servo fault
4.DEF : the position memory function does not work
5.DEF : when the throttle bounces off the lower stop, a relatively large permanent
discrepancy can be seen between the set position and actual position of the throttle.
The bounce detection is based on this error. The oscillation fault, after N oscillations
detected, activates the Limp Home defect mode.
6.DEF : when there is a micro-break on gang 1 of the sensor, the voltage delivered
is minimal (0V), which broadly corresponds to complete throttle closure. We can then
see the gang 1 signal lapse in relation to the gang 2 signal, which remains correct.
This lapse speed of one gang in relation to another is used to detect micro-breaks.
The micro-break fault does not activate any defect mode or illuminate any warning
lights.
7.DEF : non-compliance with emission control standards
NOTESPriority for dealing with a combination of faults:
Apply the procedure for dealing with faults DF011 Sensor supply voltage no. 1,
DF078 Throttle potentiometer control circuit, DF095 Throttle potentiometer
circuit gang 1 and DF096 Throttle potentiometer circuit gang 2 first if they are
present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– A change in engine speed.
– the air temperature must be between 5°C and 105°C inclusive.
Special note:
If 1 DEF, 2.DEF or 3.DEF:
– the OBD warning light is lit,
– throttle valve defect mode types 1, 2 and 6.
If 4.DEF or 5.DEF:
– the OBD warning light is lit,
– Throttle valve defect mode types 1, 2, 4 and 6.
Check the cleanliness, condition and fitting of the throttle valve.
Repair if necessary.
If the fault is still present, manually check that the throttle valve rotates correctly.
Repair if necessary.
If the fault is still present, manipulate the harness in order to note a change in fault status (present stored).
Look for possible damage to the wiring harness, check the condition and the connection of the connectors of the
injection computer and motorised throttle valve.
Repair if necessary.
JSAA741.0