PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-49V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF075
PRESENT
OR
STOREDIGNITION COIL CIRCUIT, CYLINDER 4
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
NOTESPriority for dealing with a combination of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter has been in operation for 10 seconds or
after the engine has been running for 10 seconds.
Special note:
–OBD warning light illuminated.
Disconnect the rod coil connector on cylinder 4.
Check the cleanliness and condition of the pencil coil and its connections. Check that the correct fuel is being
used.
Measure the primary and secondary resistance of the cylinder 4 pencil coil.
Replace the cylinder 4 pencil coil if the resistances are not:
– for K4 engines:
primary resistance: 540 m ± 27 m
secondary resistance: 10.7 k ± 1.6 k
– for F4 engines:
primary resistance: 520 m ± 50 m
secondary resistance: 6.7 k ± 0.7 k
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check for insulation and continuity on the following connections:
Computer, connector C, track M4 track 2 of coil 1
Coil 4 track 2 track 1 of coil 1
Repair if necessary.
Check for the + 12 V feed on track 1 of the cylinder 4 pencil coil connector with the ignition on.
If +12V is not present:
– disconnect the battery,
– disconnect the connector marked PPM2 in the Protection and Switching Unit,
–check the cleanliness and condition of the connections,
– using the Universal bornier, check for continuity on the following connection:
Protection and Switching Unit connector PPM1 track 8 track 1 of the cylinder 4 pencil coil
Repair if necessary.
Reconnect the Protection and Switching Unit connector and reconnect the battery.
If the + 12 V feed on track 1 is still not present on the cylinder 4 injector connector with the ignition on, there is a
fault with the Protection and Switching Unit. Contact the Techline.
If the fault is still present, replace the defective pencil coil.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 84V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF612
PRESENT
OR
STOREDOIL VAPOUR DEFREEZE RESISTOR CIRCUIT
CO.0 : open circuit or short circuit to earth
NOTESPriority for dealing with a combination of faults:
If the faults DF002 Air temperature sensor circuit, DF004 Turbocharging pressure
circuit, DF009 Gang 2 pedal potentiometer circuit or DF046 Battery voltage are
present, handle them first.
Conditions for applying the fault finding procedure to stored faults:
The fault appears after the ignition has been switched on.
Check the cleanliness and condition of the oil vapour defreeze resistor relay connections.
Clean or replace as necessary.
Measure the resistance of the defreeze resistor relay between tracks 1 and 2.
Replace the relay if the resistance is not:21at - 40 °C
9.5at 20 °C
13.4at 120 °C
With the ignition on, check for + 12 V on track 1 of the defreeze resistor relay.
Repair if necessary.
Disconnect the battery.
Disconnect the computer. Check the cleanliness and condition of the connections.
Using the Universal bornier, check the insulation, continuity and the absence of interference resistance for
the following connection:
Computer, connector B, track L2 track 2 of the oil vapour defreeze relay
Repair if necessary.
If the fault is still present, deal with the other faults, then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 85V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF635
PRESENT
OR
STOREDLPG CYLINDER 1 COMBUSTION MISFIRE
1 DEF: Destructive misfire
2 DEF: Pollutant misfire
3 DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– flywheel signal:
DF154 Flywheel signal sensor circuit
DF125 "Torque sensor programming"
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault appears under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– warm engine (minimum 75 °C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Misfiring on
cylinder 1 only
The fault is probably due to a component that can only affect this cylinder:
– check the cylinder 1 pencil coil,
– check the condition and conformity of the spark plugs,
– check the cylinder 1 LPG injector
If everything is in order, check the same components on cylinder 4 (to cover a possible
cylinder recognition error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply interpretation of fault
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– check the condition and conformity of the spark plugs.
Combustion
misfires on
cylinders 1 and 4
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 86V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF636
PRESENT
OR
STOREDLPG CYLINDER 2 COMBUSTION MISFIRE
1 DEF: Destructive misfire
2 DEF: Pollutant misfire
3 DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– flywheel signal:
DF154 Flywheel signal sensor circuit
DF125 "Torque sensor programming"
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault appears under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– warm engine (minimum 75 °C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Misfiring on
cylinder 2 only
The fault is probably due to a component that can only affect this cylinder:
– check the cylinder 2 pencil coil,
– check the condition and conformity of the spark plugs,
– check the cylinder 2 LPG injector
If everything is in order, check the same components on cylinder 3 (to cover a possible
cylinder recognition error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply interpretation of fault
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– check the condition and conformity of the spark plugs.
Combustion
misfires in
cylinders 2 and 3
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 87V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF637
PRESENT
OR
STOREDLPG CYLINDER 3 COMBUSTION MISFIRE
1 DEF: Destructive misfire
2 DEF: Pollutant misfire
3 DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– flywheel signal:
DF154 Flywheel signal sensor circuit
DF125 "Torque sensor programming"
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault appears under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– warm engine (minimum 75 °C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Misfiring on
cylinder 3 only
The fault is probably due to a component that can only affect this cylinder:
check the cylinder 3 pencil coil,
check the condition and conformity of the spark plugs,
check the cylinder 3 LPG injector
If everything is in order, check the same components on cylinder 2 (to cover a possible
cylinder recognition error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply interpretation of fault
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– check the condition and conformity of the spark plugs.
Combustion
misfires in
cylinders 2 and 3
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 88V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF638
PRESENT
OR
STOREDLPG CYLINDER 4 COMBUSTION MISFIRE
1 DEF: Destructive misfire
2 DEF: Pollutant misfire
3 DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– flywheel signal:
DF154 Flywheel signal sensor circuit
DF125 "Torque sensor programming"
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault appears under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– warm engine (minimum 75 °C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Misfiring on
cylinder 4 only
The fault is probably due to a component that can only affect this cylinder:
– check the pencil coil of cylinder 4,
– check the condition and conformity of the spark plugs,
– check the cylinder 4 LPG injector
If everything is in order, check the same components on cylinder 1 (to cover a possible
cylinder recognition error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply interpretation of fault
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– check the condition and conformity of the spark plugs.
Combustion
misfires on
cylinders 1 and 4
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 89V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF639
PRESENT
OR
STOREDCOMBUSTION MISFIRE IN LPG MODE
1 DEF: Destructive misfire
2 DEF: Pollutant misfire
3 DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF072 Cylinder 1 ignition coil circuit
DF073 Cylinder 2 ignition coil circuit
DF074 Cylinder 3 ignition coil circuit
DF075 Cylinder 4 ignition coil circuit
– flywheel signal:
DF154 Flywheel signal sensor circuit
DF125 "Torque sensor programming"
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4.
Conditions for applying the fault finding procedure to stored faults:
The fault appears under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– warm engine (minimum 75 °C),
– run the engine at idle speed with all electrical consumers switched on for approximately
15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then is
continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Check the LPG injectors.
Check the condition and conformity of the spark plugs.
Check the ignition pencil coils.
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting
– check the sensor/flywheel air gap,
– check the cylinder compression's,
– check the LPG fuel system,
– check the complete ignition system (see MR 364 or 370 Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of engine).
If the fault is still present, deal with the other faults, then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Conformity check17B
17B-92V12 MR-372-J84-17B000$450.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
FUEL CIRCUIT SUB-FUNCTION
NOTESOnly check conformity after a thorough check with the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application condition: engine off, ignition on.
Order FunctionParameter or Status
Checked or ActionDisplay and notes Fault finding
1Engine
speedPR055: Engine speedIndicates the engine's speed
of rotation in rpm.
0 rpm < PR055 < 500 rpmIn the event of a fault
apply the interpretation
for DF154 Flywheel
signal sensor circuit.
2
Motorised
throttlePR014: Idling speed
correctionShows engine idling speed
correction value.
PR014= 0rpm.
The idle speed regulator
performs all of the
calculations that allow the idle
speed actuator to be
controlled physically: the
motorised throttle. The
functional component of the
regulator is adaptive
(variation programming and
ageing).WITHOUT
3 PR054: Idle speed
regulationACTIVE
INACTIVEIf ACTIVE apply the
interpretation for ET054
Idle speed regulation.
4 PR010: Idle speed
regulation
setpointThe idle speed regulation
setpoint depends on the
coolant and oil temperature,
the position of the gear lever,
and which electrical
consumers are operating.
752 rpm. < PR010
< 1216 rpm.
If a manifold pressure sensor
fault is present or stored, the
idle speed setting is 896 rpm.In the event of a fault
apply the interpretation
for ET054, Idle speed
regulation.
JSAA741.0