Adding Diesel Exhaust Fluid
• The DEF gauge (located in the instrument panel) will display the level of DEFremaining in the tank.
• Completely fill the DEF tank through the diesel exhaust fluid fill location (located behind the fuel door) at every maintenance interval or before if prompted by the
Electronic Vehicle Information Center (EVIC).
NOTE:
• Driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of DEF that is used in your vehicle.
• Since DEF will begin to freeze at 12°F (-11°C), your vehicle is equipped with an automatic DEF heating system. This allows the DEF injection system to operate
properly at temperatures below 12°F (-11°C). If your vehicle is not in operation for
an extended period of time with temperatures below 12°F (-11°C), the DEF in the
tank may freeze. If the tank is overfilled and freezes, it could be damaged.
Therefore, do not overfill the DEF tank. Extra care should be taken when filling
with portable containers to avoid overfilling. Note the level of the DEF gauge in
your instrument cluster. On pickup applications, you may safely add a maximum of
2 gallons of DEF from portable containers when your DEF gauge is reading ½ full.
DEF Fill Procedure
• Remove cap from DEF tank (located behind the fuel door on drivers side of thevehicle).
• Insert DEF container or fill nozzle into DEF fill location and fill DEF tank.
NOTE:
•
The DEF gauge may take up to five
seconds to update after adding a gal-
lon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a
fault related to the DEF system, the
gauge may not update to the new
level. See your authorized dealer for
service.
• The DEF gauge may also not immedi- ately update after a refill if the tem-
perature of the DEF fluid is below
12°F (-11°C). The DEF line heater will
possibly warm up the DEF fluid and allow the gauge to update after a period of run
time. Under very cold conditions, it is possible that the gauge may not reflect the
new fill level for several drives.
• Reinstall cap onto DEF tank.
• Refer to your Diesel Supplement on the DVD for further details.
1500 3.0L DIESEL
152
Exhaust System — Regeneration Completed
This message indicates that the Diesel Particulate Filter (DPF) self-cleaning is
completed. If this message is displayed, you will hear one chime to assist in alerting
you of this condition.
Exhaust Service Required — See Dealer Now
This message indicates regeneration has been disabled due to a system malfunction.
The Powertrain control Module (PCM) will register a fault code and the instrument
panel will display the Malfunction Indicator Light (MIL).
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon
with continued operation.
Exhaust Filter Full — Power Reduced See Dealer
The PCM derates the engine in order to limit the likelihood of permanent damage to the
after-treatment system. If this condition is not corrected and a dealer service is not
performed, extensive exhaust after-treatment damage can occur. Have your vehicle
serviced by your local authorized dealer.
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur with the
exhaust filter full.
COOL-DOWN IDLE CHART
TURBO "COOL DOWN" CHART
Driving Conditions Load Turbo Temp Idle Time
(in minutes) Before Shut Down
Stop and Go Empty Cool Less than 1
Stop and Go Medium Warm 1
Highway Speeds Medium Warm 2 City Traffic Max. GCWR Warm 3
Highway Speeds Max. GCWR Warm 4 Uphill Grade Max. GCWR Hot 5
6.7L CUMMINS® DIESEL
162
OPENING THE HOOD
1. Pull the hood release lever locatedbelow the steering wheel at the base
of the instrument panel.
2.
Reach into the opening beneath the
center of the hood and move the safety
latch lever while lifting the hood at the
same time.
WARNING!
Be sure the hood is fully latched before driving your vehicle. If the hood is not fully
latched, it could open when the vehicle is in motion and block your vision. Failure
to follow this warning could result in serious injury or death.
MAINTAINING YOUR VEHICLE
198
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
•1500 Models Only
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months on 1500 trucks, whichever comes first.
•2500 – 3500 Models
Under no circumstances should oil change intervals exceed 8,000 miles (13,000 km)
or twelve months on 2500 – 3500 trucks, whichever comes first.
•Severe Duty All Models
Change Engine Oil at 4000 miles (6,500 km) if the vehicle is operated in a dusty and
off road environment. This type of vehicle use is considered Severe Duty
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or damage. Rotate tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic transmission (six-speed only) as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4) models only).
MAINTAINING YOUR VEHICLE
215
MAINTENANCE SCHEDULE — 1500 3.0L DIESEL ENGINE
Your vehicle is equipped with an automatic oil change indicator system. The oil
change indicator system will remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change indicator message will
illuminate. This means that service is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures
will influence when the “Oil Change Required” message is displayed. Severe
Operating Conditions can cause the change oil message to illuminate as early as
3,500 miles (5,600 km) since last reset. Have your vehicle serviced as soon as
possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months, whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
and transmission as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
MAINTAINING YOUR VEHICLE
219
Oil Change Indicator System — Cummins® Diesel
Your vehicle is equipped with an engine oil change indicator system. This system will
alert you when it is time to change your engine oil by displaying the words “Oil Change
Due” on your Electronic Vehicle Information Center (EVIC). The oil change reminder will
remind the owner to change the engine oil every 15,000 miles or 500 hours, whichever
comes first, except for the Chassis Cab models that are using B20 biodiesel, which are
12,500 miles or 400 hours, whichever comes first. Failure to change the engine oil per
the maintenance schedule can result in internal engine damage.
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
Replace the engine oil and oil filter every 15,000 miles (24 000 km) or six months, or
sooner if prompted by the oil change indicator system. Under no circumstances should oil
change intervals exceed 15,000 miles (24 000 km) or six months, whichever comes first.
NOTE:
•
Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or
six months or 500 Hours, whichever comes first.
• Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running B20 fuel (Chassis Cab Only).
If Chassis Cab models are operated with greater than 5% levels of Biodiesel, the oil
change interval must not exceed 12,500 miles (20 000 km) under any circum-
stances. See the Fuel Requirements section for more information regarding opera-
tion of Chassis Cab models configured for use with Biodiesel blend (B6-B20) fuel
meeting ASTM specification D-7467.
Perform Service Indicator — Cummins® Diesel
Your vehicle will require emissions maintenance at a set interval. To help remind you
when this maintenance is due, the Electronic Vehicle Information Center (EVIC) will
display “Perform Service”. When the “Perform Service” message is displayed on the
EVIC it is necessary to have the emissions maintenance performed. Emissions
maintenance may include replacing the Closed Crankcase Ventilation (CCV) filter
element. The procedure for clearing and resetting the “Perform Service” indicator
message is located in the appropriate Service Information.
MAINTAINING YOUR VEHICLE
226
Cavity Cartridge Fuse Micro FuseDescription
F23 30 Amp Pink Body Controller #1
F24 30 Amp Pink Driver Door Module
F25 30 Amp Pink Front Wiper Low Speed
F25 30 Amp Pink Front Wiper High Speed
F26 30 Amp Pink Antilock Brakes/Stability
Control Module/Valves
F28 20 Amp Yellow Trailer Tow Backup Lights –
If Equipped
F29 20 Amp Yellow Trailer Tow Parking Lights –
If Equipped
F30 30 Amp Pink Trailer Tow Receptacle
F32 30 Amp Pink Drive Train Control Module –
If Equipped
F33 20 Amp Yellow Cummins Diesel Fuel Heater #1 –
If Equipped/Rear Blower – If Equipped
F34 30 Amp Pink Vehicle System Interface
Module #2 – If Equipped
F35 30 Amp Pink Sunroof – If Equipped
F36 30 Amp Pink Rear Defroster – If Equipped
F37 30 Amp Pink Cummins Diesel Fuel Heater #2 –
If Equipped
F38 30 Amp Pink Power Inverter 115V AC –
If Equipped
F39 30 Amp Pink Vehicle System Interface
Module #1 – If Equipped
F41 10 Amp RedActive Grill Shutter
F42 20 Amp Yellow Horn
F43 10 Amp Red Snow Plow (Left) – If Equipped
F44 10 Amp RedDiagnostic Port
F46 10 Amp Red Tire Pressure Monitor
F47 10 Amp Red Snow Plow (Right) – If Equipped
F49 10 Amp Red Instrument Panel Cluster
F50 20 Amp Yellow Air Suspension Control
Module – If Equipped
F51 10 Amp Red Ignition Node Module/
Keyless Ignition
F52 5 Amp TanBattery Sensor
F53 20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 20 Amp YellowAdjustable Pedals
MAINTAINING YOUR VEHICLE
231
Cavity Cartridge Fuse Micro FuseDescription
F81 20 Amp Yellow Trailer Tow Right Turn/Stop Lights
F82 10 Amp Red Steering Column Control
Module/Cruise Control
F84 15 Amp Blue Switch Bank/Instrument Cluster
F85 10 Amp RedAirbag Module
F86 10 Amp RedAirbag Module
F87 10 Amp Red Air Suspension/Trailer Tow/
Steering Column Control Module
F88 15 Amp Blue Instrument Panel Cluster
F90/F91 20 Amp Yellow Power Outlet (Rear seats)
Customer Selectable
F93 20 Amp YellowCigar Lighter
F94 10 Amp Red Shifter/Transfer Case Module
F95 10 Amp Red Rear Camera/Park Assist
F96 10 Amp Red Rear Seat Heater Switch
F97 25 Amp Natural Rear Heated Seats & Heated
Steering Wheel – If Equipped
F98 25 Amp Natural Front Heated Seats – If Equipped
F99 10 Amp RedClimate Control
F101 15 Amp Blue Electrochromatic Mirror/Smart
High Beams – If Equipped
F104 20 Amp Yellow Power Outlets (Instrument
Panel/Center Console)
CAUTION!
•When installing the power distribution center cover, it is important to ensure the
cover is properly positioned and fully latched. Failure to do so may allow water to
get into the power distribution center and possibly result in an electrical system
failure.
•When replacing a blown fuse, it is important to use only a fuse having the correct
amperage rating. The use of a fuse with a rating other than indicated may result
in a dangerous electrical system overload. If a properly rated fuse continues to
blow, it indicates a problem in the circuit that must be corrected.
MAINTAINING YOUR VEHICLE
233