ENGINE ASSEMBLYEM-85
< UNIT REMOVAL AND INSTALLATION > [QR25DE]
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27. Remove the LH and RH drive shafts. Refer to
FAX-10, "Removal and Installation (LH)", FAX-12, "Removal
and Installation (RH)".
28. Remove the drive belt. Refer to EM-19, "Removal and Installation"
.
29. Remove the front suspension member. Refer to FSU-20, "Removal and Installation"
.
30. Remove the A/C compressor with piping connected and support using suitable wire.
31. Disconnect the transaxle shift controls. Refer to TM-407, "Removal and Installation"
.
32. Install engine slingers into the rear of the cylinder head (A) and front engine mounting bracket holes (B).
• Use engine mounting bolt holes for front slinger.
• Use the holes in the rear of the cylinder head for the rear
slinger.
33. Support engine and transaxle assembly with engine lifti ng equipment from the top with the vehicle raised
on a hoist.
34. Remove the RH engine mount torque rod, RH engine support bracket and RH engine mounting insulator and bracket.
35. Remove LH transaxle mounting insulator through-bolts.
36. Lower the engine and transaxle assembly from the engine compartment using suitable tool.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearing or spills onto the engine mounting insulators.
37. Remove the starter motor. Refer to STR-22, "QR25DE : Removal and Installation"
.
38. Remove engine and transaxle harness.
39. Separate engine and transaxle. Refer to TM-206, "Exploded View"
.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten the transmission bolts to specification. Refer to TM-407, "Removal and Installation"
.
• Do not allow oil to get on mounting insulators. Be careful not to damage mounting insulators.
• If parts have a direction mark (arrow) this indicates front of the vehicle, and the parts must be installed
according to the identification mark.
• Install the RH engine mounting bracket bolts in the following steps:
- First install bolts (A) and (B) loosely.
- Install and tighten the five RH engine mounting bracket bolts to specification in the order as shown.
- : Front
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. Slinger bolts (A) : 28 N·m (2.8 kg-m, 21 ft-lb)
Slinger bolts (B) : 48 N·m (4.9 kg-m, 35 ft-lb))
AWBIA1363ZZ
RH engine mounting bracket bolt : 48.2 N·m (4.9 kg-m, 36 ft-lb)
ALBIA0541ZZ
Revision: November 20132014 Altima NAM
EM-86
< UNIT REMOVAL AND INSTALLATION >[QR25DE]
ENGINE ASSEMBLY
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models
Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
Revision: November 20132014 Altima NAM
EM-88
< UNIT DISASSEMBLY AND ASSEMBLY >[QR25DE]
CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000009460510
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
NOTE:
The following procedures explain how to disassem ble the engine with the engine stand fastened to the bell
housing. Some steps may be different if using a different type of engine stand.
DISASSEMBLY
1. Remove the engine and transaxle as an assembly from the vehicle, and separate the transaxle from the
engine. Refer to EM-84, "Removal and Installation"
.
2. Remove the drive plate. Hold the crankshaft using Tool (A) and use a suitable tool to remove the bolts.
3. Remove pilot converter using Tool.
4. Remove the rear oil seal. Refer to EM-72, "Removal and Installation of Rear Oil Seal"
.
5. Mount the engine on a suitable engine stand (A). CAUTION:
• Use an engine stand that has a load capacity large
enough for supporting the engine weight [approximately
135 kg (298 lb) or more].
• Before removing the hanging chains, check the engine
stand is stable and there is no risk of overturning.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support mating surface of transaxle with drive plate
removed.
• Remove the following parts if the engine stand load capacity is not adequate, to reduce the potential risk of overturning stand:
- Intake manifold. Refer to EM-30, "Removal and Installation"
.
- Exhaust manifold. Refer to EM-33, "Removal and Installation"
.
- Rocker cover. Refer to EM-45, "Removal and Installation"
.
6. Drain any remaining engine oil and coolant from the engine.
7. Remove the exhaust manifold and three way catalyst assembly. Refer to EM-33, "Removal and Installa-
tion".
8. Remove the intake manifold and fuel tube assembly. Refer to EM-30, "Removal and Installation"
.
28. Oil level gauge guide 29. Oil level gauge 30. O-ring
A. Follow assembly procedure
Tool Number : KV11105210 (J-44716)
PBIC3226J
Tool Number : ST16610001 (J-23907)
WBIA0483E
PBIC3227J
Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-89
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
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9. Remove the ignition coils. Refer to
EM-40, "Removal and Installation".
10. Remove the rocker cover. Refer to EM-45, "Removal and Installation"
.
11. Remove the front cover, timing chain, and balancer unit. Refer to EM-62, "Removal and Installation"
.
12. Remove the cylinder head. Refer to EM-74, "Removal and Installation"
.
13. Remove oil cooler. Refer to LU-16, "Exploded View"
.
14. Remove the knock sensor. CAUTION:
Carefully handle the sensor and do not drop the sensor.
15. Remove crankshaft position sensor (POS) (2) and O-ring (1).
CAUTION:
• Avoid impacts such as a dropping.
• Do not disassemble.
• Keep it away from metal particles.
• Do not place sensor close to magnetic materials.
• Do not reuse O-ring.
16. Remove the piston and connecting rod assemblies.
a. Position the crankshaft and corresponding connecting rod, to be removed, to the bottom dead center stroke.
b. Remove the connecting rod cap. Number the cap so it can be assembled in the same position.
c. Using a hammer handle or similar tool, push the piston and con- necting rod assembly out of the top of the cylinder block. Num-
ber the piston and rod so it can be assembled in the same
position.
• Before removing the piston and connecting rod assembly,
check the connecting rod side clearance. Refer to EM-96,
"Inspection After Disassembly".
17. Remove the connecting rod bearings. If reusing, num ber them so they can be assembled in the same
position and direction.
CAUTION:
• When removing them, note the installation position. Keep them in the correct order.
18. Remove the piston rings from the piston. • Use a piston ring expander.
• Before removing the piston rings, check the piston ring side
clearance. Refer to EM-96, "Inspection After Disassembly"
.
CAUTION:
• When removing the piston rings, be careful not to damage
the piston.
• Be careful not to damage piston rings by expanding them excessively, if reusing them.
: Engine front
AWBIA1332GB
PBIC0259E
PBIC0087E
Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-91
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22. Remove the crankshaft (A).
CAUTION:
• Do not damage or deform the signal plate (B) while
mounted on the crankshaft.
• When setting the crankshaft on a flat surface, use a block of wood to avoid interferen ce between the signal plate
and the surface.
• Do not remove signal plate unless it is necessary.
23. Pull the rear oil seal off of the rear end of the crankshaft. CAUTION:
Do not damage the crankshaft or cylinder block when removing the rear oil seal.
NOTE:
When replacing the rear oil seal without removing the cy linder block, use a suitable tool to pull it out from
between crankshaft and block.
24. Remove the main bearings and thrust bearings from the cylinder block and lower cylinder block. CAUTION:
Identify and number the bearings, if reusing th em, so that they are assembled in the same position
and direction.
25. Remove oil jets (A) if necessary.
ASSEMBLY
1. Using compressed air, clean out the coolant and oil passages in the cylinder block, the cylinder bore and
the crankcase to remove any foreign material.
WARNING:
Use approved safety glasses to protect your eyes.
2. Install the drain plugs on the cylinder block. • Apply Silicone RTV Sealant. Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-21, "Recommended Chemi cal Products and Sealants"
.
• : Engine front CAUTION:
Do not reuse copper sealing washers.
AWBIA1377ZZ
: Engine front
JPBIA0686ZZ
Drain plug torque
Drain plug (A) : 54 Nm (5.5 kg-m, 40 ft-lb)
Drain plug (B) : 9.8 Nm (1.0 kg-m, 87 in-lb)
AWBIA1328GB
Revision: November 20132014 Altima NAM
EM-92
< UNIT DISASSEMBLY AND ASSEMBLY >[QR25DE]
CYLINDER BLOCK
3. Install oil jets (A).
4. Install the main bearings and the thrust bearings.
a. Remove dust, dirt, and oil from the bearing mating surfaces of the cylinder block and lower cylinder block.
b. Install the thrust bearings (1) to both sides of the No. 3 main bearing journal (F) on the cylinder block.
• Install the thrust bearings with the oil groove (G) facing the
crankshaft arm (outside).
c. Install the main bearings paying attention to their position and direction.
• The main bearing with an oil hole and groove goes on the cyl- inder block side (A). The one without them goes on the lower
cylinder block side (B).
• Only the main bearing (on the cylinder block side) for No. 3 journal (6) has different specifications.
• Before installing the bearings, apply engine oil to the bearing
friction surface (inside). Do not apply oil to the back surface,
but thoroughly clean it.
• When installing, align the bearing stopper (1), (5) to the notch.
• Make sure that the oil holes on the cylinder block and those on the corresponding bearing (2), (4) are aligned.
5. Install the signal plate to the crankshaft.
a. Position the crankshaft and signal plate using a positioning dowel pin, and tighten the bolts to specification.
b. Remove the dowel pin. CAUTION:
Be sure to remove dowel pin before installing the crank-
shaft.
NOTE:
Dowel pins for the crankshaft and signal plate are supplied as a
set for each.
6. Install the crankshaft onto the cylinder block. • While turning the crankshaft by hand, check that it turnssmoothly.
: Engine front
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(A) : No. 1
(B) : No. 2
(C) : No. 3
(D) : No. 4
(E) : No. 5
: Engine front
AWBIA1329GB
(3) : Bearing other than No. 3
(7) : Thrust bearings
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Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-93
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
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7. Install the lower cylinder block.
• Apply Silicone RTV Sealant to positions as shown (A and B).
• Use Genuine Silicone RTV Sealant, or equivalent. Refer to GI-
21, "Recommended Chemical Products and Sealants".
CAUTION:
After the Silicone RTV Sealant is applied, the lower cylinder
block installation must be finished within 5 minutes.
NOTE:
Cylinder block and lower cylinder block are machined together. Replace only as a unit. Do not replace
separately.
8. Tighten lower cylinder block bolts in the numerical order as shown and according to the following steps:
a. Apply new engine oil to threads and seat surfaces of the bolts.
b. Tighten bolts to specification using suitable tool and Tool (A). CAUTION:
Check tightening angle. Do not judge angle by visual
inspection.
c. Wipe off completely any protruding Silicone RTV Sealant on rear oil seal installation surface and the exte- rior of engine.
d. Check crankshaft side clearance. Refer to EM-96, "Inspection After Disassembly"
.
e. After installing the bolts, make sure that the crankshaft can be rotated smoothly by hand.
9. Apply new engine oil to new rear oil seal and install it using a suitable tool. • Install new oil seal in the direction shown.Dimension (A) : 4 - 5 mm (0.157 - 0.197 in)
Dimension (B) : Apply to end
AWBIA0040ZZ
KBIA0063E
Step 1, bolts 11 - 22 only : 25.1 N·m (2.6 kg-m, 19 ft-lb)
Step 2, bolts 1 - 10 only : 39.2 N·m (4.0 kg-m, 29 ft-lb)
Step 3, bolts 1 - 10 only : 60 °degrees rotation
Tool number (A) : KV10112100 (BT-8653-A)
(A) : Dust seal lip
(B) : Oil seal lip
: Drive plate side
: Engine front
JPBIA0687ZZ
PBIC3485J
Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-95
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
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The gap of the upper rail on the oil ring shall face
the direction opposite to that of the lower rail.
• Install the top ring and the second ring with the stamped surface (E) facing upward.
12. Install the connecting rod bearings to the connecting rod and the connecting rod cap. Assemble the components in their original
positions.
• When installing the connecting rod bearings, apply engine oil
to the bearing friction surface (inside). Do not apply oil to the
back surface, but thoroughly clean the back.
• When installing, align the connecting rod bearing stopper pro- trusion (A) with the notch (B) of the connecting rod to install.
• Check the oil holes on the connecting rod and those on the corresponding bearing are aligned.
13. Install the piston and connecting rod assembly using Tool. Assemble the components in their original positions.
• Rotate the crankshaft so the pin corresponding to the connect- ing rod to be installed is at the bottom dead center position.
• Apply engine oil sufficiently to the cylinder bore, piston, and crankshaft pin.
• Match the cylinder position number with the cylinder No. on
the connecting rod for installation.
• Install the piston with the front mark on the piston crown facing the front of the engine using Tool.
CAUTION:
Be careful not to damage the crankshaft pin, resu lting from an interference of the connecting rod
big end.
14. Install the connecting rod caps. Assemble the components in their original positions.
• Match the stamped cylinder number marks (F) on the connect- ing rod with those on the cap to install.
15. Tighten the connecting rod bolts using Tool (A) as follows:
Apply engine oil to the threads and seats of the connecting rod
bolts.
CAUTION:
Check tightening angle. Do not judge angle by visual
inspection. Stamped mark : 2K (second ring)
AWBIA1376ZZ
Tool number : EM03470000 (J-8037)
(A) : Oil splash
(B) : Small end diameter grade
(C) : Reference code
(D) : Bearing stopper groove
(E) : Reference code
(G) : Big end diameter grade
WBIA0485E
AWBIA1279GB
Step 1 : 29.4 N·m (3.0 kg-m, 22 ft-lb)
Step 2 : 0 N·m
Step 3 : 19.6 N·m (2.0 kg-m, 14 lb-ft)
Step 4 : Rotate bolts 90 ° + 0.5 °
JPBIA0688ZZ
Revision: November 20132014 Altima NAM