EM-3
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Removal and Installation
.......................................
146
INTAKE MANIFOLD ....................................... ..149
Exploded View .................................................... ..149
Removal and Installation .......................................149
EXHAUST MANIFOLD AND THREE WAY
CATALYST ..................................................... ..
151
Exploded View .................................................... ..151
Removal and Installation (LH) ...............................152
Removal and Installation (RH) ..............................153
OIL PAN AND OIL STRAINER ...................... ..156
Exploded View .................................................... ..156
Removal and Installation (Lower Oil Pan) .............156
Removal and Installation (Upper Oil Pan) .............157
IGNITION COIL ................................................162
Exploded View .................................................... ..162
Removal and Installation LH .................................162
Removal and Installation RH .................................162
FUEL INJECTOR AND FUEL TUBE ...............163
Exploded View .................................................... ..163
Removal and Installation .......................................163
ROCKER COVER ........................................... ..168
Exploded View .................................................... ..168
Removal and Installation LH .................................168
Removal and Installation RH .................................169
INTAKE VALVE TIMING CONTROL ...............172
Exploded View .................................................... ..172
Intake Valve Timing Control Solenoid Valve (LH)
(bank 2) ............................................................... ..
172
Intake Valve Timing Control Solenoid Valve (RH)
(bank 1) ............................................................... ..
173
FRONT TIMING CHAIN CASE .........................174
Exploded View .................................................... ..174
Removal and Installation .......................................174
TIMING CHAIN ............................................... ..182
Exploded View .................................................... ..182
Removal and Installation .......................................182
REAR TIMING CHAIN CASE ......................... ..189
Exploded View .................................................... ..189
Removal and Installation .......................................189
CAMSHAFT .................................................... ..194
Exploded View ..................................................... ..194
Removal and Installation .......................................194
Inspection after Installation ....................................202
OIL SEAL ........................................................203
Removal and Installation of Valve Oil Seal .......... ..203
Removal and Installation of Front Oil Seal ............203
Removal and Installation of Rear Oil Seal .............205
CYLINDER HEAD ...........................................207
Exploded View ..................................................... ..207
Removal and Installation .......................................207
Disassembly and Assembly ...................................210
Inspection After Disassembly ................................212
ENGINE MOUNT .............................................217
ENGINE MOUNT (FRONT) .................................... ..217
ENGINE MOUNT (FRONT) : Removal and Instal-
lation .................................................................... ..
217
UNIT REMOVAL AND INSTALLATION ....220
ENGINE ASSEMBLY ......................................220
Exploded View ..................................................... ..220
Removal and Installation .......................................220
UNIT DISASSEMBLY AND ASSEMBLY ..224
CYLINDER BLOCK .........................................224
Disassembly and Assembly ................................. ..224
Inspection ..............................................................234
Dowel Pin Alignment .............................................244
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
246
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
246
General Specification .......................................... ..246
Drive Belt ...............................................................246
Spark Plug .............................................................247
Intake Manifold ......................................................247
Exhaust Manifold ..................................................247
Camshaft ...............................................................247
Cylinder Head .......................................................249
Cylinder Block .......................................................252
Main Bearing .........................................................255
Connecting Rod Bearing ......................................256
Drive Plate .............................................................257
Revision: November 20132014 Altima NAM
EM-14
< SYMPTOM DIAGNOSIS >[QR25DE]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
Use the Chart Below to Help You Find the Cause of the Symptom
INFOID:0000000009460464
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
1. Valve mechanism 2. Intake and exhaust valve 3. Water pump
4. Timing chain 5. Drive belt 6. Rotation mechanism
A. Tappet noise B. Camshaft bearing noise C. Water pump noise
D. VTC noise E. Timing chain and chain tensioner noiseF. Drive belt noise (slipping)
G. Main bearing noise H. Connecting rod bearing noise J. Piston pin noise
K. Piston slap noise
Location of noise Typ e of
noise Operating condition of engine
Source of noise Check item
Refer-
ence page
Before
warm-
up After
warm-
up When
start-
ing When
idling When
racing While
driving
Top of en-
gine
Rocker
cover
Cylinder
head Ticking or
clicking CA—AB—
Tappet
noise Valve clearance
EM-23
Rattle C A — A B C Camshaft
bearing
noise Camshaft journal clear-
ance
Camshaft runout EM-47EM-47
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil pan Slap or
knock —A—BB—
Piston pin
noise Piston and piston pin
clearance
Connecting rod bushing
clearance EM-96
EM-96
Slap or
rap A——BBA
Piston
slap noise Piston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-96EM-96
EM-96
EM-96
Knock A B C B B B
Connect-
ing rod
bearing
noise Connecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end) EM-96EM-96
Knock A B — A B C
Main bear-
ing noise Main bearing oil clear-
ance
Crankshaft runout EM-96EM-96
Front of
engine
Timing
chain cov-
er Tapping or
ticking AA—BBB Timing
chain and
chain ten-
sioner
noise Timing chain cracks
and wear
Timing chain tensioner
operation EM-62
Revision: November 20132014 Altima NAM
CAMSHAFTEM-57
< REMOVAL AND INSTALLATION > [QR25DE]
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WARNING:
Check when engine is cold so as to preven t burns from any splashing engine oil.
CAUTION:
Perform this inspection only when DTC P0011, P0014, P052A, P052B is detected in self-diagnostic
results of CONSULT and it is directed according to inspection procedure of EC section. Refer to EC-
210, "Diagnosis Procedure".
1. Check engine oil level and adjust oil level as necessary. Refer to LU-9, "Inspection"
.
2. Remove the intake valve timing intermediate lock control solenoid valve, intake valve timing control sole- noid valve, and exhaust valve timing control solenoid valve. Refer to EM-58, "Intake Valve Timing Interme-
diate Lock Control Solenoid Valve, Intake Valve Timing Control Solenoid Valve, and Exhaust Valve Timing
Control Solenoid Valve".
3. Perform the following procedure to prevent the engi ne from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-182, "Work Procedure"
.
b. Disconnect injector harness connectors.
4. Crank engine, and then make sure that engine oil comes out of the valve timing control cover oil holes (A). End cranking after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, crankshaft
pulley, etc.).
CAUTION:
• Engine oil may squirt from intake valve timing intermedi-
ate lock control solenoid valve, intake valve timing control
solenoid valve, exhaust valve timing control solenoid
valve installation holes during cranking. Use a shop cloth
to prevent engine oil from splashing on worker, engine
components and vehicle.
• Do not allow engine oil to get on rubber componen ts such as drive belts or engine mount insula-
tors. Immediately wipe off any splashed engine oil.
5. If engine oil does not come out from valve timing cont rol cover oil holes (A), diagnose problem in lubrica-
tion circuit such as dirty oil groove between oil strainer and intake valve timing intermediate lock control
solenoid valve, intake valve timing control solenoid valve, or exhaust valve timing control solenoid valve.
Refer to LU-7, "Lubrication Circuit"
.
a. Remove components between intake valve timing intermediate lock control solenoid valve, intake valve timing control solenoid valve, exhaust valve timing c ontrol solenoid valve and camshaft sprocket (INT) or
camshaft sprocket (EXH), (if necessary) and then check each oil groove for clogging.
b. Clean oil groove if necessary. Refer to LU-7, "Lubrication Circuit"
.
6. After inspection, install the remaining components in the reverse order of removal.
ALBIA0909GB
Revision: November 20132014 Altima NAM
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGEM-131
< SYSTEM DESCRIPTION > [VQ35DE]
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OUse the Chart Below to Help You
Find the Cause of the SymptomINFOID:0000000009460525
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source. Repair or replace the identified part as necessary.
A: Closely related B: Related C: Sometimes related —: Not related7.
Timing chain and chain
tensioner noise 8. Drive belt noise (Sticking/Slipping) 9. Tappet noise
A. Valve B. Valve mechanism C. Rotation mechanism
D. Drive belt E. Timing chain
Location of noise Type of
noise Operating condition of engine
Source of noise Check item Refer-
ence page
Before
warm- up After
warm- up When
start- ing When
idling When
racing While
driving
Top of en-
gine
Rocker
cover
Cylinder
head Ticking or
clicking CA—AB— Tappet
noise Valve clearance
EM-138
Rattle C A — A B C Camshaft
bearing
noise Camshaft journal clear-
ance
Camshaft runout EM-194
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil pan Slap or
knock —A—BB— Piston pin
noise Piston and piston pin
clearance
Connecting rod bushing
clearance EM-142
Slap or
rap A——BBA Piston
slap noise Piston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-224
Knock A B C B B B
Connect-
ing rod
bearing
noise Connecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end) EM-224
Knock A B — A B C
Main bear-
ing noise Main bearing oil clear-
ance
Crankshaft runout EM-224
Front of
engine
Timing
chain cov-
er Tapping or
ticking AA—BBB Timing
chain and
chain ten-
sioner
noise Timing chain cracks
and wear
Timing chain tensioner
operation EM-182
Front of
engine Squeak-
ing or fizz-
ing AB—B—C Drive belts
(Sticking
or slip-
ping) Drive belts deflection
EM-134
CreakingA B ABAB Drive belts
(Slipping) Idler pulley bearing op-
eration
Squall
Creak AB—BAB Water
pump
noise Water pump operation
CO-44
Revision: November 20132014 Altima NAM
FRONT TIMING CHAIN CASEEM-175
< REMOVAL AND INSTALLATION > [VQ35DE]
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REMOVAL
1. Remove engine under cover. Refer to
EXT-28, "Removal and Installation".
2. Drain the engine coolant from the radiator. Refer to MA-23, "ENGINE COOLANT : Changing Engine Cool-
ant".
3. Drain the engine oil. Refer to MA-27, "ENGINE OIL : Changing Engine Oil"
.
4. Drain the power steering fluid. Refer to ST-30, "Draining and Refilling"
.
5. Remove engine room cover. Refer to EM-143, "Removal and Installation"
.
6. Remove front air duct. Refer to EM-144, "Removal and Installation"
.
7. Remove battery tray. Refer to PG-74, "Removal and Installation (Battery Tray)"
.
8. Remove the hood ledge covers (LH/RH).
9. Remove cowl top and cowl top extension. Refer to EXT-24, "Removal and Installation"
.
10. Remove upper radiator hose.
11. Disconnect engine coolant reservoir hose from t he radiator and remove engine coolant reservoir.
12. Remove cooling fan assembly. Refer to CO-42, "Removal and Installation"
.
13. Disconnect lower radiator hose from engine.
14. Remove the radiator. Refer to CO-41, "Removal and Installation"
.
15. Disconnect the power steering fluid reservoir tank hose from the power steering pump and fluid cooler and
remove the power steering fluid reservoir tank. Refer to ST-38, "Exploded View"
.
16. Remove the front RH wheel and tire. Refer to MA-39, "WHEELS : Adjustment"
.
17. Remove the fender protector side cover (RH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
18. Remove the drive belt. Refer to EM-134, "Removal and Installation"
.
19. Remove the rocker covers, if necessary. Refer to EM-168, "Removal and Installation LH"
and EM-169,
"Removal and Installation RH".
NOTE:
Necessary only when removing timing chains.
20. If removing the timing chains, obtain compression TDC of No. 1 cylinder as follows:
a. Rotate crankshaft pulley clockwise to align timing mark (grooved line without color) with timing indicator.
b. Check that intake and exhaust camshaft lobes on No. 1 cylinder (right bank of engine) are located as shown.
• If not, turn the crankshaft one revolution (360 °) and align as
shown.
21. Remove the access plate and lock the ring gear using Tool. CAUTION:
JMBIA1135GB
SEM418G
Tool number : — (J-50288)
Revision: November 20132014 Altima NAM
EM-176
< REMOVAL AND INSTALLATION >[VQ35DE]
FRONT TIMING CHAIN CASE
Do not damage the ring gear teeth, or the signal
plate teeth behind the ring gear, when installing
Tool.
22. Remove the crankshaft pulley as follows:
a. Loosen crankshaft pulley and locate bolt seating surfac e at 10 mm (0.39 in) from its original position.
b. Position a pulley puller at recess hole of crankshaft pulley to remove crankshaft pulley.
CAUTION:
Do not use a puller claw on crankshaft pulley periphery.
23. Remove the power steering pump. Refer to ST-38, "Removal and Installation"
.
24. Remove the lower oil pan. Refer to EM-156, "Removal and Installation (Lower Oil Pan)"
.
25. Remove upper oil pan bolts (1) and (2) as shown. Refer to EM-
157, "Removal and Installation (Upper Oil Pan)".
26. Remove the generator. Refer to CHG-32, "Removal and Installation"
.
27. Disconnect the A/C tubes from the A/C compressor and position aside. Refer to HA-23, "Recycle Refriger-
ant".
28. Remove the A/C compressor bolts and the A/C compressor. Refer to HA-30, "COMPRESSOR : Removal
and Installation".
29. Remove the generator bracket. Refer to CHG-32, "Removal and Installation"
.
30. Support the engine with suitable jack and remove the RH engine insulator, mount and torque rod. Refer to EM-220, "Removal and Installation"
.
31. Disconnect the oil pressure switch harness connector.
32. Disconnect the intake valve timing control solenoid valve harness connector.
33. Remove the intake valve timing control solenoid valve cover bank 1 (RH) (A) and intake timing control solenoid valve cover
bank 2 (LH) (B).
• Loosen the intake valve timing control solenoid valve cover bolts in the reverse order as shown.
CAUTION:
The shaft in the intake valve ti ming control solenoid valve
cover is inserted into the center hole of the intake cam-
shaft sprocket. Remove the in take valve timing control
solenoid valve cover by pull ing straight out until the
intake valve timing control so lenoid valve cover disengages from the camshaft sprocket.
34. Remove the drive belt auto-tensioner. Refer to EM-134, "Removal and Installation"
.
35. If necessary, remove the water pump cover.
EMQ0477D
WBIA0259E
(C) : Dowel pin hole
JPBIA1639ZZ
Revision: November 20132014 Altima NAM
EM-190
< REMOVAL AND INSTALLATION >[VQ35DE]
REAR TIMING CHAIN CASE
• Before removing the upper oil pan, re
move the crankshaft position sensor (POS).
• Be careful not to damage sensor edges.
• Do not spill engine oil or coolant on drive belt.
1. Remove the engine assembly. Refer to EM-220, "Removal and Installation"
.
2. Remove the oil pan lower and upper. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
3. Remove the front timing chain case. Refer to EM-174, "Removal and Installation"
.
4. Remove the primary and secondary timing chains. Refer to EM-182, "Removal and Installation"
.
5. Remove the rear timing chain case. CAUTION:
• Do not remove the plate metal cover for the oil passage.
• After removing the chain case, do not apply any load to
the case that might bend it.
a. Loosen and remove the rear timing chain case bolts in the order as shown.
b. Cut the sealant using Tool (A) and remove the rear timing chain case.
CAUTION:
• Be careful not to damage the mating surface.
• Do not insert a screwdriver or similar tool, this will dam-
age the mating surfaces.
c. In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use
a plastic hammer to slide (2) the cutter by tapping on the side.
KBIA1307E
Tool number : KV10111100 (J-37228)
AWBIA0709ZZ
AWBIA1249GB
Revision: November 20132014 Altima NAM
EM-202
< REMOVAL AND INSTALLATION >[VQ35DE]
CAMSHAFT
• Using inside micrometer, measure diameter of valve lifter bore of
cylinder head. Refer to EM-247, "Camshaft"
EM-247, "Camshaft".
• If out of the specified range, replace the cylinder head assembly.
Calculation of Valve Lifter Clearance
• (Valve lifter clearance) = (hole diameter for valve li fter) – (outer diameter of valve lifter) Refer to EM-247,
"Camshaft".
• If out of specified range, replace either or both valve lifter and cylinder head assembly.
Inspection after InstallationINFOID:0000000009460570
INSPECTION OF CAMSHAFT SPROCKET (INT) OIL GROOVE
WARNING:
• Check when engine is cold so as to pr event burns from any splashing engine oil.
CAUTION:
• Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT and
it is directed according to inspection procedure of EC section. Refer to EC-716, "Diagnosis Proce-
dure".
1. Check engine oil level. Refer to MA-26, "ENGINE OIL : Inspection"
.
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to FL-5, "Inspection"
.
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove intake valve timing control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from intake valve timing control solenoid valve cover oil hole.
End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from intake valve timing control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engi ne oil from splashing on
worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such
as drive belts or engine mount insulators. I mmediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control solenoid valve cover oil hole.
6. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
SEM867E
KBIA2686E
Revision: November 20132014 Altima NAM