EM-1
ENGINE
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CONTENTS
ENGINE MECHANICAL
QR25DE
PRECAUTION ................ ...............................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Draining Coolant ................................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
4
Special Cautions to Ensure the Safe Disposal of
Sodium-filled Exhaust Valves .............................. ......
5
Precaution for Assembly and Installation ..................6
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tool ........................................... ......8
Commercial Service Tool ........................................10
SYMPTOM DIAGNOSIS ..............................13
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
13
NVH Troubleshooting - Engine Noise ................. ....13
Use the Chart Below to Help You Find the Cause
of the Symptom ................................................... ....
14
PERIODIC MAINTENANCE .........................16
SPARK PLUG .. .............................................. ....16
Exploded View .................................................... ....16
Removal and Installation .........................................16
DRIVE BELTS ................................................ ....19
Exploded View .................................................... ....19
Checking Drive Belts ...............................................19
Tension Adjustment ............................................. ....19
Removal and Installation .........................................19
Removal and Installation of Drive Belt Auto-ten-
sioner ................................................................... ....
20
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
CAMSHAFT VALVE CLEARANCE ..................23
Camshaft valve clearance .......................................23
COMPRESSION PRESSURE ...........................26
Compression pressure ............................................26
REMOVAL AND INSTALLATION ...............28
ENGINE ROOM COVER ...................................28
Exploded View ..................................................... ....28
Removal and Installation .........................................28
AIR CLEANER AND AIR DUCT .......................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Removal and Installation .........................................30
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
33
Exploded View ..................................................... ....33
Removal and Installation .........................................33
OIL PAN AND OIL STRAINER .........................36
Exploded View .........................................................36
Removal and Installation .........................................36
IGNITION COIL .................................................40
Exploded View .........................................................40
Removal and Installation .........................................40
FUEL INJECTOR AND FUEL TUBE ................41
Revision: November 20132014 Altima NAM
EM-2
Exploded View ........................................................41
Removal and Installation ........................................41
ROCKER COVER ..............................................45
Exploded View ..................................................... ...45
Removal and Installation ........................................45
CAMSHAFT .......................................................47
Exploded View ..................................................... ...47
Removal and Installation ........................................47
Inspection After Installation ................................. ...56
VALVE TIMING CONTROL ............................ ...58
Exploded View ..................................................... ...58
Intake Valve Timing Intermediate Lock Control
Solenoid Valve, Intake Va lve Timing Control Sole-
noid Valve, and Exhaust Valve Timing Control So-
lenoid Valve ......................................................... ...
58
Valve Timing Control Cover ....................................59
TIMING CHAIN ............................................... ...61
Exploded View ..................................................... ...61
Removal and Installation ........................................62
OIL SEAL ...........................................................70
Removal and Installation of Valve Oil Seal .......... ...70
Removal and Installation of Front Oil Seal .............71
Removal and Installation of Rear Oil Seal ..............72
CYLINDER HEAD ..............................................74
Exploded View ..................................................... ...74
Removal and Installation ........................................74
Disassembly and Assembly ....................................76
Inspection After Disassembly .................................78
UNIT REMOVAL AND INSTALLATION .. ...83
ENGINE ASSEMBLY ...................................... ...83
Exploded View ..................................................... ...83
Removal and Installation ........................................84
UNIT DISASSEMBLY AND ASSEMBLY ....87
CYLINDER BLOCK ........................................ ...87
Exploded View ..................................................... ...87
Disassembly and Assembly ....................................88
Inspection After Disassembly .................................96
HOW TO SELECT PISTON AND BEARING .. .105
How to Select Piston and Bearing ....................... ..105
SERVICE DATA AND SPECIFICATIONS
(SDS) .............. ............................................
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
Standard and Limit .............................................. ..111
VQ35DE
PRECAUTION .............. ..............................
123
PRECAUTIONS .............................................. .123
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
123
Precaution for Draining Coolant ............................123
Precaution for Disconnecting Fuel Piping .............123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ..................................................................... .
123
Precaution for Assembly and Installation ..............123
Parts Requiring Angular Tightening ..................... .124
Precaution for Liquid Gasket .................................124
PREPARATION .........................................126
PREPARATION .............................................. ..126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................127
SYSTEM DESCRIPTION ..........................130
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
PERIODIC MAINTENANCE ......................132
SPARK PLUG ... .............................................. ..132
Exploded View ..................................................... .132
Removal and Installation .......................................132
DRIVE BELTS ................................................ ..134
Exploded View ..................................................... .134
Checking Drive Belts .............................................134
Tension Adjustment ..............................................134
Removal and Installation .......................................134
Removal and Installation of Drive Belt Auto-ten-
sioner ................................................................... .
135
AIR CLEANER FILTER ....................................137
Exploded View ..................................................... .137
Removal and Installation .......................................137
CAMSHAFT VALVE CLEARANCE ............... ..138
Valve Clearance ................................................... .138
COMPRESSION PRESSURE ..........................142
On-Vehicle Service .............................................. .142
REMOVAL AND INSTALLATION .............143
ENGINE ROOM COVER ................................ ..143
Exploded View ..................................................... .143
Removal and Installation .......................................143
AIR CLEANER AND AIR DUCT ..................... ..144
Exploded View ..................................................... .144
Removal and Installation .......................................144
INTAKE MANIFOLD COLLECTOR ............... ..146
Exploded View ..................................................... .146
Revision: November 20132014 Altima NAM
EM-36
< REMOVAL AND INSTALLATION >[QR25DE]
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Exploded ViewINFOID:0000000009460484
Removal and InstallationINFOID:0000000009460485
REMOVAL
WARNING:
To avoid the danger of being scalded, never dr ain the engine oil when the engine is hot.
1. Drain engine oil. Refer to LU-10, "Changing Engine Oil"
.
2. Remove the oil filter. Refer to LU-11, "Removal and Installation"
.
1. Oil pan, upper 2. Oil filter 3. Front cover
4. O-ring 5. Oil strainer 6. Oil pan, lower
7. Washer 8. Drain plug 9. O-ring
10. Oil level gauge guide 11. Oil level gauge 12. Rear cover plate
A. To Oil pan, lower
AWBIA1622ZZ
Revision: November 20132014 Altima NAM
EM-50
< REMOVAL AND INSTALLATION >[QR25DE]
CAMSHAFT
12. Loosen the camshaft bracket bolts in the order as shown, and
remove the camshaft brackets and camshafts.
NOTE:
Remove No.1 camshaft bracket by slightly tapping it with a rub-
ber mallet.
13. Remove the valve lifters. NOTE:
Check mounting positions, and set them aside in the order removed.
INSPECTION AFTER REMOVAL
Oil Filter
• Check that there is no foreign material on the oil filter (1) and check for clogging.
• Check the oil filter for damage.
• If there is damage, replace the oil filter.
Camshaft Runout
1. Put the camshaft on a V-block supporting the No.2 and No.5 journals.
CAUTION:
Do not support the No. 1 journal (on the side of the cam-
shaft sprocket) because it has different diameter from the
other four locations.
2. Set the dial gauge (A) vertically on the No.3 journal.
3. Turn camshaft in one direction by hand, and measure the cam- shaft runout on the dial gauge total indicator reading.
Camshaft Cam Height
1. Measure the camshaft cam height using suitable tool (A).
2. If wear is beyond the limit, replace the camshaft.
Camshaft Journal Clearance
Outer Diameter of Camshaft Journal
(A) : Intake side
(B) : Exhaust side
: Engine front
ALBIA0846GB
ALBIA0945ZZ
Standard : Less than 0.02 mm (0.0008 in)PBIC3177J
Standard intake cam height : 45.865 - 46.055 mm (1.8057 - 1.8132 in)
Standard exhaust cam height : 44.175 - 44.365 mm (1.7392 - 1.7467 in)
PBIC3178J
Revision: November 20132014 Altima NAM
TIMING CHAINEM-61
< REMOVAL AND INSTALLATION > [QR25DE]
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TIMING CHAIN
Exploded ViewINFOID:0000000009460498
1. O-rings 2. Timing chain slack guide 3. Chain tensioner
4. Timing chain 5. Camshaft sprocket (EXH) 6. Camshaft sprocket (INT)
7. Oil filter 8. Front cover 9. Oil pressure sensor
10. Valve timing control cover O-rings (EXH) 11. Valve timing co
ntrol cover O-rings
(INT) 12. Valve timing control cover
13. Valve timing control solenoid valve O- rings 14. Intake valve timing intermediate lock-
control solenoid valve 15. Intake valve timing control sole-
noid valve
16. Exhaust valve timing control solenoid valve 17. Crankshaft pulley bolt 18. Crankshaft pulley
19. Front oil seal 20. Balancer unit timing chain 21. Balancer unit sprocket
22. Balancer unit 23. Timing chain tension guide 24. Balancer unit timing chain ten- sioner
25. Crankshaft sprocket 26. Oil pump drive spacer A. Follow the installation procedure
ALBIA0937ZZ
Revision: November 20132014 Altima NAM
EM-156
< REMOVAL AND INSTALLATION >[VQ35DE]
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Exploded ViewINFOID:0000000009460548
Removal and Installation (Lower Oil Pan)INFOID:0000000009460549
REMOVAL
WARNING:
• Do not remove the oil pan until the exhaust system and cooling system have completely cooled off.
1. Drain the engine oil. Refer to LU-26, "Changing Engine Oil"
.
2. Loosen the lower oil pan bolts in the reverse order as shown using power tool.
3. Remove the lower oil pan.
1. Oil pan baffle 2. O-ring 3. Gasket
4. Oil pressure switch 5. Oil cooler O-ring 6. Oil cooler
7. Oil cooler connection 8. Oil filter 9. Lower oil pan
10. Oil strainer 11. Rear plate cover 12. Crankshaft position sensor (POS)
13. O-ring 14. Upper oil pan
AWBIA1770ZZ
AWBIA1357ZZ
Revision: November 20132014 Altima NAM
EM-158
< REMOVAL AND INSTALLATION >[VQ35DE]
OIL PAN AND OIL STRAINER
1. Remove the engine from the vehicle. Refer to
EM-220, "Removal and Installation".
2. Drain the engine oil. Refer to LU-26, "Changing Engine Oil"
.
3. Remove the oil level gauge guide.
4. Remove the drive belt. Refer to EM-134, "Removal and Installation"
.
5. Disconnect the A/C compressor harness connector.
6. Remove the A/C compressor bolts and remove the A/C compressor. Refer to HA-30, "COMPRESSOR :
Removal and Installation".
7. Remove coolant pipe bolts. Refer to CO-51, "Removal and Installation"
.
8. Disconnect the coolant lines from the engine oil cooler.
9. Remove the oil filter and engine oil cooler from the upper oil pan.
10. Remove the oil pressure switch, and the cranks haft position sensor (POS) from the upper oil pan.
11. Remove the lower oil pan. Refer to EM-156, "Removal and Installation (Lower Oil Pan)"
.
12. Remove the upper oil pan.
a. Loosen the bolts in the order as shown, using power tool.
b. Insert an appropriate size tool into the notch (1) of the upper oil pan as shown.
c. Pry off the upper oil pan by moving the tool up and down (2) as shown.
13. Remove the O-ring seals from the bottom of the cylinder block and oil pump housing. Use new O-rings for installation.
CAUTION:
Do not reuse O-rings.
LBIA0358E
SEM155F
WBIA0327E
Revision: November 20132014 Altima NAM
PRECAUTIONSGI-31
< PRECAUTION >
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• Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu- larly.
• First aid treatment should be obtained immediately for open cuts and wounds.
• Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
• Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepara- tions containing lanolin replace the natural skin oils which have been removed.
• Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
• If skin disorders develop, obtain medical advice without delay.
• Where practical, degrease components prior to handling.
• Where there is a risk of eye contact, eye protecti on should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning po llution vary between regions.
Air ConditioningINFOID:0000000009463002
Use an approved refrigerant recovery unit any time t he air conditioning system must be discharged. Refer to
HA-21, "Description"
.
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM