RADIATORCO-17
< REMOVAL AND INSTALLATION > [QR25DE]
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Removal and InstallationINFOID:0000000009460393
REMOVAL
1. Remove radiator cap and drain coolant from radiator. Refer to
CO-12, "Changing Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill coolant on the drive belt.
2. Remove front air duct. Refer to EM-84, "Removal and Installation"
.
3. Disconnect coolant reservoir hose from the radiator.
4. Remove fender protector side cover (LH/RH). Refer to EXT-26, "FENDER PROTECTOR : Exploded
View".
5. Disconnect radiator hose (upper) and radiat or hose (lower) from the radiator.
CAUTION:
Do not allow the coolant to contact the drive belt.
NOTE:
The radiator hose clamps on the radiator hose (upper ) and on the radiator hose (lower), are not serviced
separately. Radiator hose clamps are part of the radiator hose assembly and serviced as one unit with the
radiator hose.
6. Disconnect the CVT oil cooler hoses.
7. Remove the front bumper fascia. Refer to EXT-17, "Removal and Installation"
.
8. Remove A/C condenser. Refer to HA-30, "COMPRESSOR : Removal and Installation"
.
CAUTION:
Be careful not to damage condenser core.
9. Remove the radiator mounts (upper).
10. Remove radiator. CAUTION:
Do not damage or scratch the radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
• After installation, refill coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant"
and CO-11,
"System Inspection".
CAUTION:
Do not spill coolant in engi ne compartment. Use a shop cloth to absorb coolant.
InspectionINFOID:0000000009460394
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using Tool (B) and suitable tool (A). Refer to CO-11, "System Inspection"
.
WARNING:
Do not remove the radiator cap wh en the engine is hot. Seri-
ous burns could occur from high pressure coolant escaping
from the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
• Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.
Tool number : EG17650301 (J-33984-A)
Testing pressure : Refer to CO-26, "Radiator"
.
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CO-28
< PRECAUTION >[VQ35DE]
PRECAUTIONS
4. Apply the liquid gasket using suitable tool without breaks to the
specified location.
• If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside the holes. If specified, it should be applied outside the holes.
Make sure to read the text of this manual.
• Within five minutes of the liquid gasket application, install the mating component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• After 30 minutes or more have passed from the installation, fill the engine with the specified oil and coolant. Refer to MA-11,
"FOR USA AND CANADA : Fluids and Lubricants".
CAUTION:
If there are more specific instruct ions in the procedures contained in this manual concerning liquid
gasket applicatio n, observe them.
EMA0622D
SEM159F
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ENGINE COOLANTCO-37
< PERIODIC MAINTENANCE > [VQ35DE]
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• Do not allow the coolant to
contact the drive belts.
• Perform this step when engine is cold.
5. When draining all of the coolant in the system for engine removal or repair, open all of the drain plugs (A-D) on the cylin-
der block.
6. Check the drained coolant for contaminants such as rust, corro- sion or discoloration.
If the coolant is contaminated, flush the engine cooling system.
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. If the cooling syst em was drained completely, install the reservoir tank and
the cylinder block drain plugs.
• The radiator must be complete ly empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-21, "Recommended Chemical Products and Sealants"
.
CAUTION:
Do not reuse copper sealing washers.
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
PBIC2487E
Radiator drain plug : Refer to CO-16, "Exploded View"
Cylinder block front drain plug (LH) (A) (ex-
cept Canada) : 62.0 N·m (6.3 kg-m, 46 ft-lb)
Cylinder block water drain plug (B) : 6.0 N·m (0.6 kg-m, 53 in-lb)
Cylinder block rear drain plug (C) : 78.0 N·m (8.0 kg-m, 58 ft-lb)
Cylinder block RH banjo bolt (D) (oil co oler) : 19.6 N·m (2.0 kg-m, 14 ft-lb)
Revision: November 20132014 Altima NAM
CO-40
< REMOVAL AND INSTALLATION >[VQ35DE]
RADIATOR
REMOVAL AND INSTALLATION
RADIATOR
Exploded ViewINFOID:0000000009460415
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a th ick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Radiator 2. CVT oil cooler hose 3. Radiator hose (upper)
4. Radiator hose (lower) 5. Radiator core support 6. Reservoir tank
7. Reservoir tank cap 8. Reservoir tank hose 9. Radiator filler cap
10. Filler neck 11. Filler neck hose A. To CVT
B. To water outlet C. To water inlet
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RADIATORCO-41
< REMOVAL AND INSTALLATION > [VQ35DE]
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Removal and InstallationINFOID:0000000009460416
REMOVAL
1. Remove radiator cap and drain coolant from radiator. Refer to
CO-12, "Changing Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill coolant on the drive belt.
2. Remove front air duct. Refer to EM-29, "Removal and Installation"
.
3. Disconnect coolant reservoir hose from the radiator.
4. Remove fender protector side cover (LH/RH). Refer to EXT-26, "FENDER PROTECTOR : Exploded
View".
5. Disconnect radiator hose (upper) and radiat or hose (lower) from the radiator.
CAUTION:
Do not allow the coolant to contact the drive belt.
NOTE:
The radiator hose clamps on the radiator hose (upper ) and on the radiator hose (lower), are not serviced
separately. Radiator hose clamps are part of the radiator hose assembly and serviced as one unit with the
radiator hose.
6. Disconnect the CVT oil cooler hoses.
7. Remove the front bumper fascia. Refer to EXT-17, "Removal and Installation"
.
8. Remove A/C condenser. Refer to HA-30, "COMPRESSOR : Removal and Installation"
.
CAUTION:
Be careful not to damage condenser core.
9. Remove the radiator mounts (upper).
10. Remove radiator. CAUTION:
Do not damage or scratch the radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
• After installation, refill coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant"
and CO-11,
"System Inspection".
CAUTION:
Do not spill coolant in engi ne compartment. Use a shop cloth to absorb coolant.
InspectionINFOID:0000000009460417
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using Tool (B) and suitable tool (A). Refer to CO-35, "System Inspection"
.
WARNING:
Do not remove the radiator cap wh en the engine is hot. Seri-
ous burns could occur from high pressure coolant escaping
from the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
• Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid (CVT
models). Tool number : EG17650301 (J-33984-A)
Testing pressure : Refer to CO-53, "Radiator"
.
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Revision: November 20132014 Altima NAM
CO-44
< REMOVAL AND INSTALLATION >[VQ35DE]
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000009460420
Removal and InstallationINFOID:0000000009460421
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a th ick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
CAUTION:
• When removing water pump assembly, be car eful not to get coolant on drive belt.
• Water pump cannot be disassembled and must be replaced as a unit.
• After installing the water pump, connect hose and clamp securely, then check for leaks. Repair as
necessary.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-73, "Removal and Installation (Battery)".
2. Remove the core support cover clips (A), then remove the core support cover (1).
3. Remove front air duct. Refer to EM-84, "Removal and Installation"
.
1. Timing chain tensioner (primary) 2. Valve timing control cover gasket
(bank 1)3. Valve timing cont
rol cover (bank 1)
4. Water pump cover 5. O-ring 6. O-ring
7. Water pump A. Engine oil B. Identify with white mark
AWBIA1291GB
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Revision: November 20132014 Altima NAM
WATER PUMPCO-45
< REMOVAL AND INSTALLATION > [VQ35DE]
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4. Remove cowl top extension. Refer to
EXT-24, "Removal and Installation".
5. Remove the front road wheel and tire (RH). Refer to WT-55, "Adjustment"
.
6. Remove the fender protector (RH). Refer to EXT-26, "FENDER PROTECTOR : Removal and Installation"
.
7. Drain coolant from the radiator. Refer to CO-36, "Changing Engine Coolant"
.
CAUTION:
Perform when the engine is cold.
8. Disconnect coolant reservoir hose and remove coolant reservoir tank. Refer to CO-40, "Exploded View"
.
9. Drain the power steering fluid reservoir. Refer to ST-30, "Draining and Refilling"
.
10. Remove the power steering oil pump. Refer to ST-38, "Removal and Installation"
.
11. Support engine and remove the RH engine insulator and bracket. Refer to EM-220, "Exploded View"
.
12. Set No. 1 cylinder at TDC on its compression stroke. • Align pointer with TDC mark on crankshaft pulley.
13. Remove drive belt. Refer to EM-134, "Removal and Installation"
.
14. Remove the drive belt auto-tensioner assembly. Refer to EM-135, "Removal and Installation of Drive Belt
Auto-tensioner".
15. Remove water drain plug (A) and copper sealing washer (B) to drain coolant from engine.
CAUTION:
Do not reuse copper sealing washers.
16. Disconnect RH valve timing control connectors and remo ve valve timing control cover (bank 1). Refer to
EM-182, "Exploded View"
.
17. Remove water pump cover. Refer to CO-44, "Exploded View"
.
18. Remove the timing chain tensioner (primary) as follows:
a. Pull the lever (C) down to release the plunger stopper tab (B).
b. Insert the stopper pin A into the tensioner body hole to hold the lever (C) and keep the plunger stopper tab (B) released.
NOTE:
An allen wrench [(1.2 mm (0.047 in)] is used for a stopper pin A
as an example.
c. Compress the plunger (D) into the tensioner body (1) by press- ing the slack guide (2).
d. Keep the slack guide (2) pressed and lock the plunger (D) in by pushing the stopper pin A through the lever (C) and into the
chain tensioner body hole.
e. Remove timing chain tensioner bolts and then remove the timing chain tensioner. CAUTION:
Be careful not to drop timing chain te nsioner bolts inside timing chain case.
19. Remove the three water pump bolts (A). Make a gap between water pump sprocket (1) and timing chain, by carefully turning
crankshaft pulley (2) counterclockwise until timing chain loosens
on water pump sprocket (1).
: Front
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Revision: November 20132014 Altima NAM
CO-46
< REMOVAL AND INSTALLATION >[VQ35DE]
WATER PUMP
20. Remove water pump:
a. Screw M8 bolts approximately 50 mm (1.97 in) into water pump upper and lower bolt holes until they reach the timing chain case
[M8 bolt pitch 1.25 mm (0.49 in) length].
CAUTION:
• Place a suitable shop cloth below the water pump hous-
ing to prevent any co olant from dripping into the timing
chain case.
• Pull water pump straight out while preventing vane from
contacting socket in installation area.
• Remove water pump without causing sprocket to contact
timing chain.
b. Remove M8 bolts and O-rings from water pump. CAUTION:
Do not reuse O-rings.
INSPECTION AFTER REMOVAL
• Visually check for significant dirt or rust on the water pump body and vane.
• Check that the vane shaft turns smoothly by hand and is not
excessively loose.
• Replace the water pump assembly if the water pump does not per- form properly.
INSTALLATION
1. Install new O-rings on water pump (1).
CAUTION:
Do not reuse O-rings.
a. Apply engine oil to the O-rings (2,3) as shown.
b. Locate the O-ring (2) with white paint mark (A) to engine front side.
2. Hold timing chain to the side ( ) and install the water pump ().
CAUTION:
Do not allow the O-rings to be damaged by the cylinder
block when installing the water pump.
• Check that timing chain and water pump sprocket are
engaged.
• Tighten water pump bolts alternately and evenly to specifica- tion.
3. Remove dust and foreign material completely from installation area of timing chain tensioner and rear tim- ing chain case.
JLC357B
SLC943A
AWBIA1290GB
SLC031B
Revision: November 20132014 Altima NAM