EC-994
< PERIODIC MAINTENANCE >[VQ35DE]
EVAP LEAK CHECK
EVAP LEAK CHECK
Work ProcedureINFOID:0000000009462869
CAUTION:
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter (com mercial service tool) to the EVAP service port may
cause a leakage.
WITH CONSULT
1. To locate the EVAP leakage, install EVAP service port adapter (commercial service tool) and pressure pump to EVAP service
port.
2. Turn ignition switch ON.
3. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT.
4. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
5. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
6. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
7. Locate the leakage using a leakage detector (commercial ser- vice tool). Refer to EC-580, "EVAPORATIVE EMISSION SYS-
TEM : System Description".
WITHOUT CONSULT
1. To locate the EVAP leakage, install EVAP service port adapter
(commercial service tool) and pressure pump to EVAP service
port.
2. Apply battery voltage between the terminals of EVAP canister vent control valve to ma ke a closed EVAP system.
3. To locate the leakage, deliver positive pressure to the EVAP sys- tem until pressure gauge points r each 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm
2, 0.2 to 0.4 psi).
4. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
SEF462UA
SEF200U
SEF462UA
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
EC-998
< SERVICE DATA AND SPECIFICATIONS (SDS) [VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000009462872
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Ignition TimingINFOID:0000000009462873
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000009462874
Mass Air Flow SensorINFOID:0000000009462875
*: Engine is warmed up to normal operating temperature and running under no load. Condition Specification
No load* (in P or N position) 650 ± 50 rpm
Condition Specification
No load* (in P or N position) 12 ± 2 ° BTDC
Condition Specification (Using CONSULT or GST)
At idle 10 – 35 %
At 2,500 rpm 10 – 35 %
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle (in N position) 0.9 – 1.2 V*
Mass air flow (Using CONSULT or GST) 2.0 – 6.0 g/s at idle*
7.0 – 20.0 g/s at 2,500 rpm*
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
EM-1
ENGINE
C
D E
F
G H
I
J
K L
M
SECTION EM
A
EM
N
O P
CONTENTS
ENGINE MECHANICAL
QR25DE
PRECAUTION ................ ...............................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Draining Coolant ................................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
4
Special Cautions to Ensure the Safe Disposal of
Sodium-filled Exhaust Valves .............................. ......
5
Precaution for Assembly and Installation ..................6
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tool ........................................... ......8
Commercial Service Tool ........................................10
SYMPTOM DIAGNOSIS ..............................13
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
13
NVH Troubleshooting - Engine Noise ................. ....13
Use the Chart Below to Help You Find the Cause
of the Symptom ................................................... ....
14
PERIODIC MAINTENANCE .........................16
SPARK PLUG .. .............................................. ....16
Exploded View .................................................... ....16
Removal and Installation .........................................16
DRIVE BELTS ................................................ ....19
Exploded View .................................................... ....19
Checking Drive Belts ...............................................19
Tension Adjustment ............................................. ....19
Removal and Installation .........................................19
Removal and Installation of Drive Belt Auto-ten-
sioner ................................................................... ....
20
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
CAMSHAFT VALVE CLEARANCE ..................23
Camshaft valve clearance .......................................23
COMPRESSION PRESSURE ...........................26
Compression pressure ............................................26
REMOVAL AND INSTALLATION ...............28
ENGINE ROOM COVER ...................................28
Exploded View ..................................................... ....28
Removal and Installation .........................................28
AIR CLEANER AND AIR DUCT .......................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Removal and Installation .........................................30
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
33
Exploded View ..................................................... ....33
Removal and Installation .........................................33
OIL PAN AND OIL STRAINER .........................36
Exploded View .........................................................36
Removal and Installation .........................................36
IGNITION COIL .................................................40
Exploded View .........................................................40
Removal and Installation .........................................40
FUEL INJECTOR AND FUEL TUBE ................41
Revision: November 20132014 Altima NAM
EM-3
C
D E
F
G H
I
J
K L
M
EM A
N
O P
Removal and Installation
.......................................
146
INTAKE MANIFOLD ....................................... ..149
Exploded View .................................................... ..149
Removal and Installation .......................................149
EXHAUST MANIFOLD AND THREE WAY
CATALYST ..................................................... ..
151
Exploded View .................................................... ..151
Removal and Installation (LH) ...............................152
Removal and Installation (RH) ..............................153
OIL PAN AND OIL STRAINER ...................... ..156
Exploded View .................................................... ..156
Removal and Installation (Lower Oil Pan) .............156
Removal and Installation (Upper Oil Pan) .............157
IGNITION COIL ................................................162
Exploded View .................................................... ..162
Removal and Installation LH .................................162
Removal and Installation RH .................................162
FUEL INJECTOR AND FUEL TUBE ...............163
Exploded View .................................................... ..163
Removal and Installation .......................................163
ROCKER COVER ........................................... ..168
Exploded View .................................................... ..168
Removal and Installation LH .................................168
Removal and Installation RH .................................169
INTAKE VALVE TIMING CONTROL ...............172
Exploded View .................................................... ..172
Intake Valve Timing Control Solenoid Valve (LH)
(bank 2) ............................................................... ..
172
Intake Valve Timing Control Solenoid Valve (RH)
(bank 1) ............................................................... ..
173
FRONT TIMING CHAIN CASE .........................174
Exploded View .................................................... ..174
Removal and Installation .......................................174
TIMING CHAIN ............................................... ..182
Exploded View .................................................... ..182
Removal and Installation .......................................182
REAR TIMING CHAIN CASE ......................... ..189
Exploded View .................................................... ..189
Removal and Installation .......................................189
CAMSHAFT .................................................... ..194
Exploded View ..................................................... ..194
Removal and Installation .......................................194
Inspection after Installation ....................................202
OIL SEAL ........................................................203
Removal and Installation of Valve Oil Seal .......... ..203
Removal and Installation of Front Oil Seal ............203
Removal and Installation of Rear Oil Seal .............205
CYLINDER HEAD ...........................................207
Exploded View ..................................................... ..207
Removal and Installation .......................................207
Disassembly and Assembly ...................................210
Inspection After Disassembly ................................212
ENGINE MOUNT .............................................217
ENGINE MOUNT (FRONT) .................................... ..217
ENGINE MOUNT (FRONT) : Removal and Instal-
lation .................................................................... ..
217
UNIT REMOVAL AND INSTALLATION ....220
ENGINE ASSEMBLY ......................................220
Exploded View ..................................................... ..220
Removal and Installation .......................................220
UNIT DISASSEMBLY AND ASSEMBLY ..224
CYLINDER BLOCK .........................................224
Disassembly and Assembly ................................. ..224
Inspection ..............................................................234
Dowel Pin Alignment .............................................244
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
246
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
246
General Specification .......................................... ..246
Drive Belt ...............................................................246
Spark Plug .............................................................247
Intake Manifold ......................................................247
Exhaust Manifold ..................................................247
Camshaft ...............................................................247
Cylinder Head .......................................................249
Cylinder Block .......................................................252
Main Bearing .........................................................255
Connecting Rod Bearing ......................................256
Drive Plate .............................................................257
Revision: November 20132014 Altima NAM
EM-4
< PRECAUTION >[QR25DE]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009951675
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Draining CoolantINFOID:0000000009460453
• Drain coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000009460454
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before any removal or disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000009460455
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful operations.
• Use maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or equivalent , if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, follow the specifications.
Precaution for Inspection, Repair and ReplacementINFOID:0000000009460456
• Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Revision: November 20132014 Altima NAM
EM-6
< PRECAUTION >[QR25DE]
PRECAUTIONS
4. Cover the serrated end of the valve with a large shop towel (A).
Strike the valve face end with a hammer, separating it into two
pieces.
5. Fill a bucket, such as a 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can, with at least 10 (2-5/8 US gal, 2-1/4 lmp gal) of water.
Carefully place the already cut (serrated) valves into the water
one-at-a-time using a set of large tweezers and quickly move
away at least 2.7 m (9 ft).
6. The valves should be placed in a standing position as shown in the illustration to allow complete reaction. After the bubbling
action has subsided, additional valves can be placed into the
bucket allowing each subsequent chemical reaction to subside.
However, no more than 8 valves should be placed in the same
10 (2-5/8 US gal, 2-1/4 lmp gal) amount of water. The com-
plete chemical reaction may take as long as 4 to 5 hours.
Remove the valves using a set of large tweezers after the chem-
ical reaction has stopped. Afterwards, valves can be disposed
as ordinary scrap.
Precaution for Assembly and InstallationINFOID:0000000009460458
• Use torque wrench to tighten bolts or nuts.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
follow the specifications.
• Always replace the old with a new gas ket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• Bleed the air trapped within the system after draining the coolant.
• Before starting engine, apply fuel pressure to fuel li nes with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage or rattles.
Parts Requiring Angular TighteningINFOID:0000000009460459
• Use an angle wrench for the final tightening of the following engine parts.
- Cylinder head bolts
- Lower cylinder block bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000009460460
REMOVAL OF LIQUID GASKET
JPBIA4966ZZ
A : Bucket [Such as 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can]
JPBIA4967ZZ
Revision: November 20132014 Altima NAM
EM-16
< PERIODIC MAINTENANCE >[QR25DE]
SPARK PLUG
PERIODIC MAINTENANCE
SPARK PLUG
Exploded ViewINFOID:0000000009460465
Removal and InstallationINFOID:0000000009460466
REMOVAL
1. Remove engine room cover. Refer to
EM-28, "Removal and Installation".
2. Remove the ignition coil. Refer to EM-40, "Removal and Installation"
.
3. Remove the spark plug with a suitable tool.
INSPECTION AFTER REMOVAL
Visually check the electrode for dirt and wear and the insulator for burning.
1. Ignition coil 2. Spark plug 3. Rocker cover
AWBIA1302GB
(a): 14 mm (0.55 in)
JPBIA0030ZZ
(A) : Iridium alloy
(B) : Platinum alloy
PBIC3152J
Revision: November 20132014 Altima NAM
EM-26
< PERIODIC MAINTENANCE >[QR25DE]
COMPRESSION PRESSURE
COMPRESSION PRESSURE
Compression pressureINFOID:0000000009460475
CHECKING COMPRESSION PRESSURE
1. Warm up the engine to full operating temperature.
2. Release the fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Remove the ignition coil and spark plug from each cylinder. Refer to EM-40, "Removal and Installation"
.
4. Connect engine tachometer (not required in use of CONSULT).
5. Disconnect the fuel injector harness connector to avoid any residual fuel injection during the measure- ment.
6. Install the compression tester with the adapter into the spark plug hole.
• Use compression tester whose end (a) (rubber portion) is smaller than 20 mm (0.79 in) in diameter. Otherwise, it may be caught by
cylinder head during removal.
7. With the accelerator pedal fully depressed, turn the ignition switch to the “START” position to crank over
the engine. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2, psi) / rpm
CAUTION:
Always use a fully charged battery to ob tain specified engine cranking speed.
• If the engine speed is out of specified rpm range, check the battery. Check engine speed again with a fully
charged battery.
• If compression pressure is below minimum value, check valve clearances and parts associated with com- bustion chamber (valve, valve seat, piston, piston ri ng, cylinder bore, cylinder head, cylinder head gasket).
After the checking, measure compression pressure again.
• If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
• If the added engine oil improves the compression, the piston rings may be worn or damaged. Check the pis- ton rings and replace if necessary.
• If the compression pressure remains at low level des pite the addition of engine oil, the valves may be mal-
functioning. Check the valves for damage. Replace the valve or valve seat accordingly.
ALBIA0917GB
JPBIA0171ZZ
Standard Minimum Difference limit between cylinders
1410 (14.4, 204.5) / 250 1220 (12.4, 176.9) / 250 100 (1.0, 14) / 250
Revision: November 20132014 Altima NAM