2013 YAMAHA YFZ450R Owners Manual

8-41
8
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02581●Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could
restrict the operation of controls and lead to
an accident or injury.●Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
EBU24922Checking and lubric
ating the brake and
clutch levers The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Brake lever
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oilRecommended lubricants: Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
U18P67E0.book Page 41 Wednesday, May 9, 2012 3:30 PM

8-42
8Clutch lever
EBUM0170Checking the shift pedal The operation of the shift pedal should be checked
before each ride. If operation is not smooth, have
a Yamaha dealer check the vehicle.EBU28871Checking and lubricating the brake
pedal The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.Recommended lubricant:
Lithium-soap-based grease
U18P67E0.book Page 42 Wednesday, May 9, 2012 3:30 PM

8-43
8
EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.
EBU25033Lubricating the upper and lower arm
pivots The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-
nance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
Recommended lubricant: Lithium-soap-based grease
Recommended lubricant:Lithium-soap-based grease
U18P67E0.book Page 43 Wednesday, May 9, 2012 3:30 PM

8-44
8Left side Right side
EBU25092Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
1. Upper grease nipple
2. Lower grease nipple
21
2
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant:
Lithium-soap-based grease
1
2
2
U18P67E0.book Page 44 Wednesday, May 9, 2012 3:30 PM

8-45
8
EBU29189Battery The battery is located under the seat. (See page
4-10.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.KEEP OUT OF REACH OF CHILDREN.
NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.To remove the battery
1. Remove the seat. (See page 4-10.)
2. Remove the battery holding plate by removing the bolts.
3. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01001]
U18P67E0.book Page 45 Wednesday, May 9, 2012 3:30 PM

8-46
84. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories.
NOTICEECB00931To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery.To store the battery●If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.●If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00940Always keep the battery charged. Storing a dis-
charged battery can cause permanent battery
damage.To install the batteryTIPBe sure the battery is fully charged.1. Place the battery in its compartment.
1. Bolt
2. Battery holding plate
3. Negative battery lead (black)
4. Positive battery lead (red)
1
1
2
3
4
U18P67E0.book Page 46 Wednesday, May 9, 2012 3:30 PM

8-47
8
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01110]
3. Install the battery holding plate by installing the bolts.
4. Install the seat. (See page 4-10.)
EBU29961Replacing the fuse The fuse holder is located under the seat. (See
page 4-10.)
If the fuse is blown, replace it as follows. 1. Turn the key to “ ” (off) and turn off all elec- trical circuits.NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
1. Positive battery lead (red)
2. Negative battery lead (black)
2
1
1. Fuse
2. Spare fuse
1
2
U18P67E0.book Page 47 Wednesday, May 9, 2012 3:30 PM

8-48
82. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ ” (on) and turn on the elec-trical circuits to check if the devices operate.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.EBU30161Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.1. Remove the headlight unit by removing the bolt, and then pulling the headlight unit out-
ward as shown. 2. Remove the headlight bulb holder cover.
Specified fuse:
20.0 A
1. Headlight unit
2. Bolt
1. Headlight bulb holder cover
1
2
1
U18P67E0.book Page 48 Wednesday, May 9, 2012 3:30 PM