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8
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and asmall soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. NOTICE: Do
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00581]
EBU24902
Checking and lubri cating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
Tightening torques:
Locknut:16 Nm (1.6 m·kgf, 12 ft·lbf)
Axle holding bolt (upper): 120 Nm (12 m·kgf, 87 ft·lbf)
Axle holding bolt (lower): 73 Nm (7.3 m·kgf, 53 ft·lbf)1. O-ring
1
1
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8-33
8essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02581●Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could
restrict the operation of controls and lead to
an accident or injury.●Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
EBU24922Checking and lubricating the brake and
clutch levers The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Brake lever
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oilRecommended lubricants: Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
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8-34
8
Clutch lever
EBU28841Checking and lubricat
ing the brake and
shift pedals The operation of the brake and shift pedals should
be checked before each ride, and the pedal pivots
should be lubricated if necessary. Brake pedal
Shift pedal
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8-35
8
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.
EBU25004Lubricating the rear suspension relay
arm and connecting arm pivoting
points The rear suspension relay arm and connecting
arm pivoting points must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
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8-36
8
EBU25033Lubricating the upper and lower arm
pivots The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-
nance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
1. Grease nipple
1. Grease nipple
1. Grease nippleRecommended lubricant:Lithium-soap-based grease
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8-37
8Left side Right side
EBU25092Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
1. Upper grease nipple
2. Lower grease nipple
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant:
Lithium-soap-based grease
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8
EBU2522EBattery The battery is located under the seat. (See page
4-12.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.KEEP OUT OF REACH OF CHILDREN.
NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.To remove the battery
1. Remove the seat. (See page 4-12.)
2. Unhook the band securing the owner’s tool kit, and then remove the battery holding plate by
removing the bolts.
3. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01001]
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8-39
84. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories.
NOTICEECB00931To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery.To store the battery●If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.●If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00940Always keep the battery charged. Storing a dis-
charged battery can cause permanent battery
damage.To install the batteryTIPBe sure the battery is fully charged.1. Place the battery in its compartment.
1. Battery holding plate
2. Bolt
3. Band
4. Negative battery lead (black)
5. Positive battery lead (red)
4
3
5
1
2
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