Lubricating the swingarm pivots ............... 8-35
Lubricating the rear suspension relay arm and connecting arm pivoting points ........ 8-35
Lubricating the upper and lower arm pivots ...................................................... 8-36
Lubricating the steering shaft ................... 8-37
Battery ...................................................... 8-38
Replacing the fuse ................................... 8-40
Replacing a headlight bulb ....................... 8-41
Adjusting a headlight beam ...................... 8-43
Replacing the tail/brake light bulb ............ 8-43
Removing a wheel .................................... 8-44
Installing a wheel ...................................... 8-44
Troubleshooting ....................................... 8-45
Troubleshooting chart .............................. 8-46
CLEANING AND STORAGE .......................... 9-1 Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1 Identification numbers .............................. 11-1
U1BS63E0.book Page 3 Tuesday, March 13, 2012 11:43 AM
2-5
24. Once immediate safety hazards are con-
firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, suspen-
sion damage, wheel damage, and so on. Fuel,
oil, and coolant usually give off a noticeable
odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of poten-
tial safety hazards to you or others. Installing after-
market products or having other modifications
performed to your vehicle that change any of the
vehicle’s design or operation characteristics can
put you and others at greater risk of serious injury
or death. You are responsible for injuries related to changes in the vehicle. Keep the following guide-
lines in mind, as well as those provided under
“Loading” when mounting accessories.
●Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.●Accessories fitted to the ATV can create instabil-
ity due to improper weight distribution.●Bulky or large accessories may seriously affect
the stability of the ATV.●Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.●Use caution when adding electrical accessories.
If electrical accessories exceed the capacity of
the ATV’s electrical system, an electric failure
could result, which could cause a dangerous
loss of lights or engine power.
U1BS63E0.book Page 5 Tuesday, March 13, 2012 11:43 AM
4-13
4
EBU18993Adjusting the front shock absorber as-
semblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident.
Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.
1. Projection
2. Seat holder
1. Spring preload adjusting ring
2. Position indicator
U1BS63E0.book Page 13 Tuesday, March 13, 2012 11:43 AM
4-14
4
EBU19044Adjusting the rear shock absorber as-
sembly The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
NOTICEECB01090Never turn the adjusting mechanism beyond
the minimum and maximum settings.Adjust the spring preload as follows.1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc- tion (a) to increase the spring preload and
thereby harden the suspension, and in direc-
tion (b) to decrease the spring preload and
thereby soften the suspension.
1. Special wrenchSpring preload setting:Minimum (soft):1
Standard: 3
Maximum (hard): 5
1. Locknut
2. Spring preload adjusting nut
U1BS63E0.book Page 14 Tuesday, March 13, 2012 11:43 AM
8-7
8
14*Chassis fasteners Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
15 *Shock absorber as-
semblies Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
16 *Rear suspension re-
lay arm and con-
necting arm
pivoting points Check operation and correct if necessary.
Lubricate with lithium-soap-based grease.
√√√√
17 *Steering shaft Lubricate with lithium-soap-based grease. √√√
18 *Steering system Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
19 Engine oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √ √√√
20 Engine oil filter ele-
ment Clean or replace if necessary.
√√√
21 Engine oil strainer Clean. √√√
22 *Moving parts and
cables Lubricate.
√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1BS63E0.book Page 7 Tuesday, March 13, 2012 11:43 AM
8-35
8
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.
EBU25004Lubricating the rear suspension relay
arm and connecting arm pivoting
points The rear suspension relay arm and connecting
arm pivoting points must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
U1BS63E0.book Page 35 Tuesday, March 13, 2012 11:43 AM
10-4
10
Rim size:9 x 8.0ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 210 mm (8.3 in)
Electrical system:Ignition system:DC CDI
Charging system:
AC magnetoBattery:Model:YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light: 12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BS63E0.book Page 4 Tuesday, March 13, 2012 11:43 AM
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-7
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-7
Part locations ................................................................. 3-1RReverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-12
Shifting ........................................................................... 6-4
Shift pedal ...................................................................... 4-7
Shock absorber assemblies, adjusting the front .......... 4-13
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-37
Storage .......................................................................... 9-2 Suspension, lubricating the upper and
lower arm pivots ........................................................ 8-36
Suspension relay arm and connecting arm pivoting points, lubricating the rear ......................................... 8-35
Swingarm pivots, lubricating ........................................ 8-35
TTail/brake light bulb, replacing ..................................... 8-43
Throttle lever ........................................................... 4-3, 5-3
Throttle lever free play, adjusting ................................. 8-22
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-45
Troubleshooting chart .................................................. 8-46VValve clearance ........................................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-35
Wheel, installing ........................................................... 8-44
Wheel, removing .......................................................... 8-44
U1BS63E0.book Page 2 Tuesday, March 13, 2012 11:43 AM