2013 YAMAHA TMAX fuel filter

TABLE OF CONTENTS SAFETY INFORMATION ................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning lights ............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-14
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
ABS (for ABS models) . ................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-18
Catalytic converter ........................ 3-19
Seat .............................................. 3-20
Adjusting the rider backrest .......... 3-20
Helmet holder ............................... 3-21
Storage compartments ................. 3-22
Windshield .................................... 3-24 Rear view mirrors ......................... 3-25
Shock absorber assembly ............ 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-o
ff system ........ 3-27
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15 Adjusting the engine idling
speed ........... ............................ .. 6-16
Checking the throttle grip free play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-20
Adjusting the rear brake lock cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear brake pads ........................................... 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ................ 6-25
Lubricating the front and rear brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-32
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DESCRIPTION
2-2
12
3
4
5
6
7
8
9
EAU10420
Right view
3
6
7
1
54
2
1. Owner’s tool kit (page 6-2)
2. Fuel tank cap (page 3-17)
3. Air filter element (page 6-15)
4. Windshield (page 3-24)
5. Fuses (page 6-30)
6. V-belt air filter element (right)
7. Centerstand (page 6-26)
59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分

OPERATION AND IMPORTANT RIDING POINTS
5-4
2
3
456
7
8
9
EAU16820
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.

Avoid high engine speeds with no
load on the engine.

Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36531
0–1000 km (0–600 mi)
Avoid prolonged operation above 4100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11282]

1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000
r/min. 1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10310

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
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8-1
2
3
4
5
6
789
SPECIFICATIONS
EAU50916
Dimensions:Overall length: 2200 mm (86.6 in)
Overall width: 775 mm (30.5 in)
Overall height: 1420/1475 mm (55.9/58.1 in)
Seat height:
800 mm (31.5 in)
Wheelbase: 1580 mm (62.2 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:Curb weight: XP500 217 kg (478 lb)
XP500A 221 kg (487 lb)Engine:Engine type: Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 2-cylinder
Displacement: 530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Compression ratio: 10.90 : 1
Starting system: Electric starter
Lubrication system:
Dry sump
Engine oil:Recommended brand: YAMALUBE
Type: SAE 10W-30 or 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Without oil filter ca rtridge replacement:
2.70 L (2.85 US qt, 2.38 Imp.qt)
With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark): 0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator capacity (including all routes): 1.50 L (1.59 US qt, 1.32 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel: Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)Fuel injection:Throttle body:ID mark: 59C1 00
Spark plug(s):Manufacturer/model:
NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-disc automaticTransmission:Primary reduction ratio: 1.000
Final drive:
Belt
Secondary reduction ratio: 6.034 (52/32 x 36/22 x 59/26)
Transmission type: V-belt automaticChassis:Frame type: Diamond
Caster angle: 25.00 
Trail:
92 mm (3.6 in)Front tire:Type: Tubeless
Size:
120/70R15 M/C 56H
Manufacturer/model: DUNLOP/GPR-100F
Manufacturer/model: BRIDGESTONE/BT011F
59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分

INDEX
AABS (for ABS models) ............................. 3-16
ABS warning light (for ABS models) .......... 3-3
Acceleration and deceleration ................... 5-3
Air filter element, replacing ...................... 6-15
Anti-theft alarm (optional) ........................ 3-12
Auxiliary light bulb, replacing ................... 6-35BBattery ..................................................... 6-28
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-14
Brake lever, rear ...................................... 3-14
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ................................... 3-19
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Coolant .................................................... 6-14DDimmer switch ......................................... 3-13
Drive belt slack ........................................ 6-24EEngine break-in ......................................... 5-4
Engine idling speed ................................. 6-16
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-13
Engine trouble warning light ...................... 3-3FFront and rear brake lever free play, checking ................................................ 6-20 Front and rear brake pads, checking ...... 6-22
Front fork, checking................................. 6-26
Fuel ......................................................... 3-18
Fuel consumption, tips for reducing .......... 5-4
Fuel tank cap........................................... 3-17
Fuses, replacing ...................................... 6-30
HHandlebar switches ................................. 3-12
Hazard switch.......................................... 3-13
Headlight bulb, replacing......................... 6-32
Helmet holder .......................................... 3-21
High beam indicator light ........................... 3-3
Horn switch ............................................. 3-13IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-27
Immobilizer system ................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator lights and warning lights ............. 3-3LLicense plate light bulb, replacing ........... 6-34MMain switch/steering lock .......................... 3-2
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-5PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-5
Part locations ............................................ 2-1
Pass switch ............................................. 3-13
RRear brake lock cable, adjusting.............. 6-21
Rear brake lock, checking .......................6-21
Rear brake lock lever ............................... 3-15
Rear view mirrors..................................... 3-25
Rider backrest, adjusting .........................3-20SSafe-riding points .......................................1-5
Safety information ......................................1-1
Seat ......................................................... 3-20
Shock absorber assembly .......................3-26
Sidestand .................................................3-26
Spark plugs, checking ..............................6-10
Specifications.............................................8-1
Speedometer .............................................3-5
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ..............................................3-13
Steering, checking ................................... 6-27
Storage ......................................................7-3
Storage compartments ............................3-22TTachometer................................................3-5
Tail/brake light ......................................... 6-33
Throttle grip and cable, checking and lubricating ..............................................6-25
Throttle grip free play, checking............... 6-17
Tires ......................................................... 6-17
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-35
Troubleshooting charts ............................6-37
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-33
Turn signal switch .................................... 3-13
59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分