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OPERATION AND IMPORTANT RIDING POINTS
5-4
2
3
456
7
8
9
EAU16820
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36531
0–1000 km (0–600 mi)
Avoid prolonged operation above 4100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11282]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000
r/min. 1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
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9
23 *Cooling system Check coolant level and vehicle
for coolant leakage.
Change coolant. Every 3 years
24 * V- b e l t Replace. When the V-belt replacement indicator flashes [every 20000 km (12500 mi)]
25 * Front and rear
brake switches Check operation.
26 Moving parts and
cables Lubricate.
27 * Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.
28 * Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
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PERIODIC MAINTENANCE AND ADJUSTMENT
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8
9To install the panel
Place the panel in the original position,
and then install the screws.
EAU19642
Checking the spark plugs The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
1. Screw
2. Panel D
1
2
1
Specified spark plug:
NGK/CR7E
1. Spark plug gapSpark plug gap:0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU1985C
Engine oil and oil filter
cartridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for two minutes, and then turn it off.NOTICE
ECA11290
The engine must be cold before pro-
ceeding with the oil level check, oth-
erwise the check will result in a falsereading.
3. Wait two minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.
TIPThe engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini- mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
1
23
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PERIODIC MAINTENANCE AND ADJUSTMENT
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9been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU52020
To check the coolant level
1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level through the check window.
TIPThe coolant should be between theminimum and maximum level marks. 3. If the coolant is at or below the
minimum level mark, remove the
left floorboard mat by pulling it up.
4. Remove the coolant reservoir cov-
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1. Floorboard mat
2
3
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
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3
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567
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9
For XP500 For XP500A
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Spare fuse
2. Parking lighting fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Spare fuse
9 3
4
56
7 8
21
1. Spare fuse
2. ABS control unit fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Spare fuse
10.Parking lighting fuse
1
2
1
3
5 4
6
7
1
10
918
Specified fuses:
Main fuse: 40.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 15.0 A
Ignition fuse: 7.5 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse: 10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse: XP500A 30.0 A
ABS solenoid fuse: XP500A 20.0 A
Backup fuse:
7.5 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU52231
Replacing the headlight bulb This model is equipped with a halogen
bulb headlights. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified. 1. Remove panel A. (See page 6-8.)
2. Remove the headlight bulb cover.
3. Disconnect the headlight coupler,
and then remove the burnt-out
bulb by turning it counterclock-
wise. 4. Install a new bulb by turning it
clockwise.
5. Connect the headlight coupler.
6. Install the headlight bulb cover.
7. Install the panel.
8. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1
1. Headlight coupler
2. Headlight bulb
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU24181
Tail/brake light This model is equipped with an
LED-type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU52320
Replacing a front turn signal
light bulb 1. Place the scooter on the center-
stand.
2. Remove the socket (together with the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise. 4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the bulb) by turning it clockwise.1. Turn signal light bulb socket
1
1. Turn signal light bulb
2. Turn signal light bulb socket
1 2
59C-9-E1.book 33 ページ 2012年6月26日 火曜日 午前11時33分