2013 YAMAHA RHINO 700 engine

Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
ANSI ROHVA1 - 2010General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
29 February, 2012
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Eiji Kato
Date of Issue
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXR700F (YXR7F) (5Y4AM17W0C0503701–) (YXR7FSP) (5Y4AM22W0C0500901–)
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EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
Doors ............................................. 4-17
Seats ............................................. 4-18
1234
Seat belts .......................................4-19
Glove compartment .......................4-19
Cup holders....................................4-20
Cargo bed ......................................4-21
Adjusting the front and rear shock
absorber assemblies
(YXR7FD/YXR700FAD) ..............4-23
Adjusting the front shock absorber
assemblies (YXR7FSPD) ............4-25
Adjusting the rear shock absorber assemblies (YXR7FSPD) ............4-30
Trailer hitch bracket and receiver ........................................4-36
Auxiliary DC jack ............................4-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
5
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Accelerator pedal ............................ 5-7
Seat belts ........................................ 5-7
Steering ........................................... 5-8
Fittings and fasteners...................... 5-8
Instruments, lights and switches ..... 5-8
Control cables ................................. 5-8
Tires ................................................ 5-9
OPERATION..................................... 6-1 Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Drive select lever operation and reverse driving............................... 6-4
On-Command four-wheel-drive
switch and differential gear lock
switch ............................................ 6-6
Parking ............................................ 6-8
Loading ........................................... 6-9
BASIC GUIDE FOR SAFE USE....... 7-1 KNOW YOUR VEHICLE................. 7-1
Driver requirements ........................ 7-3
Passenger requirements................. 7-4 Occupant protection system............ 7-4
Protective structure.......................... 7-6
Seat belts ......................................... 7-6
Doors ............................................... 7-9
Passenger handholds.................... 7-10
Seat and hip restraints .................. 7-11
Floorboard ..................................... 7-11
Steering wheel ............................... 7-12
LEARNING TO OPERATE
YOUR VEHICLE.......................... 7-13
Personal protective equipment...... 7-13
Practice for new Rhino users ........ 7-14
Getting ready to ride ...................... 7-15
Turning........................................... 7-15
Accelerating ................................... 7-16
Braking........................................... 7-17
Engine braking............................... 7-17
Leaving the vehicle ........................ 7-18
Parking on a flat area .................... 7-18
Parking on a slope ......................... 7-18
Loading .......................................... 7-19
Operation on different surfaces and terrains.................................. 7-19
67
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Hills ................................................ 7-20
Uphill.............................................. 7-21
Downhill ......................................... 7-22
Rough terrain................................. 7-23
Pavement ...................................... 7-23
Water ............................................. 7-23
Loose terrain/slippery terrain......... 7-24
Brush or wooded areas ................. 7-25
Encountering obstacles ................. 7-25
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system .......... 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Console ........................................... 8-9
Engine oil and oil filter cartridge .... 8-10
Final gear oil .................................. 8-15
Differential gear oil......................... 8-18
Coolant .......................................... 8-22 Axle boots ......................................8-23
Spark plug inspection ....................8-24
Cleaning the air filter element ........8-27
Drive select lever box check
hose .............................................8-32
V-belt cooling duct check hose ......8-32
V-belt case drain plug ....................8-33
Cleaning the spark arrester ...........8-33
Valve clearance .............................8-34
Brakes ............................................8-35
Checking the front and rear brake pads .............................................8-35
Checking the parking brake pads .............................................8-36
Checking the brake fluid level........8-36
Brake fluid replacement .................8-37
Checking the brake pedal ..............8-38
Parking brake lever free play adjustment ...................................8-38
Brake light switch adjustment ........8-40
Cable inspection and lubrication....8-41
Brake pedal and accelerator pedal lubrication.....................................8-41
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2-7
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.
Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not
see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you
can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide
can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symp-
toms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDI-
CAL TREATMENT.●
Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-
dows and doors, carbon monoxide can rapidly reach dangerous levels.
●
Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or
carports.
●
Do not run engine outdoors where engine exhaust can be drawn into a building through open-
ings such as windows and doors.
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3-1
1
23
4
5
6
7
8
9
10
11
12
13
14
EVU00080
1-DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door 14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPD)
17. Passenger seat
18. Passenger handholds
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
CBA 089
IHGF
EJKLM
AC
NO
D
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4-2
EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Coolant temperature warning light “ ”
9. Engine trouble warning light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1
2
3
4
5
6
8
9
7
DIFF.
LOCK
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4-4
TIP●
Due to the synchronizing mechanism in
the differential gear case, the four-wheel-
drive indicator may not come on until the
Rhino starts moving.
●
When the On-Command differential gear
lock switch is set to “LOCK” or “4WD”, the
indicator “ ” and the indicator light
“DIFF. LOCK” will flash until the differen-
tial gear is completely locked or un-
locked. If the indicator and the indicator
light continue to flash, the differential is
not completely locked or unlocked. In this
case, start moving to allow time for the
differential to lock or unlock.
5B410002Coolant temperature warning light “ ”
If the coolant temperature reaches a specific
level, this light comes on to warn that the cool-
ant temperature is too hot. If the light comes
on during operation, stop the engine as soon
as it is safe to do so and allow the engine to
cool down for about 10 minutes.
(See page 8-62.)
The electrical circuit of the warning light can
be checked by turning the key to “ON”. If the
warning light does not come on initially when
the key is turned to “ON”, or if the warning light
remains on, have a Yamaha dealer check the
electrical circuit.
DIFF.
LOCK
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