EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-4
Rear brake lever ......................................... 4-5
Parking brake ............................................. 4-5
Drive select lever ........................................ 4-6
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-7
Fuel cock .................................................... 4-8 Starter (choke) ..........................................4-10
Seat ..........................................................4-10
Front carrier ..............................................4-11
Rear carrier ...............................................4-11
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Transmission oil ..........................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-3
Tires ............................................................5-3
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
Battery ........................................................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3
Operating the drive select lever and driving in reverse ......................................6-3
Engine break-in ...........................................6-4
Parking ........................................................6-5U1PY61E0.book Page 1 Wednesday, March 14, 2012 5:22 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter cleaning ..... 8-17BBattery ................................................................... 5-6, 8-41
Brake lever free play, adjusting the front ...................... 8-29
Brake lever free play (rear), adjusting .......................... 8-33
Brake lever, front ............................................................ 4-4
Brake lever, rear ............................................................. 4-5
Brake levers, checking and lubricating ......................... 8-38
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-28CCables, checking and lubricating ................................. 8-37
Carburetor, adjusting .................................................... 8-25
Carrier, front ................................................................. 4-11
Carrier, rear .................................................................. 4-11
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, lubricating ................................................. 8-37
Drive chain slack .......................................................... 8-34
Drive select lever ............................................................ 4-6
Drive select lever and driving in reverse ........................ 6-3EEngine break-in .............................................................. 6-4 Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-26
Engine oil .............................................................. 5-3, 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
FFront knuckle pivots, lubricating ................................... 8-40
Fuel ......................................................................... 4-7, 5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap .................................................................. 4-7
Fuse, replacing ............................................................. 8-44HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-47
Headlight bulb, replacing .............................................. 8-45
Horn switch .................................................................... 4-3IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1
U1PY61E0.book Page 1 Wednesday, March 14, 2012 5:22 PM