Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
7
60MK0-14E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under Severe
Driving Conditions .............................................................. 7-5
Drive Belt ............................................................................. 7-7
Engine Oil and Filter ........................................................... 7-7
Engine Coolant .................................................................... 7-11
Air Cleaner ........................................................................... 7-13
Spark Plugs ......................................................................... 7-13
Gear Oil ................................................................................ 7-15
Clutch Pedal ........................................................................ 7-16
Automatic Transaxle (AT) Fluid ......................................... 7-16
Brakes .................................................................................. 7-17
Steering ................................................................................ 7-19
Tires ...................................................................................... 7-20
Battery .................................................................................. 7-22
Fuses .................................................................................... 7-23
Headlight Aiming ................................................................. 7-26
Bulb Replacement ............................................................... 7-26
Wiper Blades ....................................................................... 7-31
Windshield Washer Fluid ................................................... 7-35
Air Conditioning System .................................................... 7-35
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INSPECTION AND MAINTENANCE
60MK0-14E
NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.Brake PedalCheck if the brake pedal stops at the regu-
lar height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your SUZUKI dealer. If
you doubt the brake pedal for the regular
height, check it as follows:
54G108
Pedal to floor carpet minimum dis-
tance “a”: 59 mm (2.3 in.)
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor carpet distance as
measured above is less than the minimum
distance required, have your vehicle
inspected by your SUZUKI dealer.
NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
WARNING
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your SUZUKI dealer
immediately.
Do not use any fluid other than SAE
J1703 or DOT3 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
WARNING
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
Downloaded from www.Manualslib.com manuals search engine 7-19INSPECTION AND MAINTENANCE
60MK0-14E
60G104S
Parking Brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering
68LM708
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your SUZUKI dealer.
WARNING
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
Poor braking performance
Uneven braking (brakes not work-
ing uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
EXAMPLE
“c”
EXAMPLE
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EMERGENCY SERVICE
60MK0-14E
After Changing Wheels
Stow the tire changing tools (jack, jack
handle and lug wrench) in place. Also,
stow the flat tire in the spare tire stowed
position. Refer to “Tire Changing Tool” in
this section.
Jump Starting Instructions
When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12-volt battery to jump start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
NOTICE
Repair or replace the flat tire immedi-
ately. If the flat tire is placed in the
spare tire stowed position for long
time, it can cause vehicle shakiness,
noise, or scratches.
WARNING
Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an autho-
rized SUZUKI dealer.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, call for qualified
road service.
NOTICE
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter.
Use jump leads to start a vehicle with
a weak or flat battery.
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EMERGENCY SERVICE
60MK0-14E
2-Wheel Drive (2WD) Manual Tran-
saxleManual transaxle vehicles may be towed
using either of the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
2) From the rear, with the rear wheels
lifted and the front wheels on the
ground, provided the steering and driv-
etrain are in operational condition.
Before towing, make sure that transaxle
is in neutral, the steering wheel is
unlocked (the ignition key should be in
the “ACC” position), and the steering
wheel is secured with a clamping
device designed for towing service.
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery is flat or the battery
terminal contact is poor. Recharge the
battery or correct battery terminal con-
tact as necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
If the Engine is FloodedIf the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
NOTICE
The steering column is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing. Always unlock the steering
wheel before towing.
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APPEARANCE CARE
60MK0-14E
Washing
60B212S
When washing the vehicle, park it where
direct sunlight does not fall on it and follow
the instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to
remove mud and debris. Use plenty of
water.
2) Rinse the body to loosen the dirt.
Remove dirt and mud from the body
exterior with running water. You may
use a soft sponge or brush. Do not use
hard materials which can scratch the
paint or plastic. Remember that the
headlight covers or lenses are made of
plastic in many cases.3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or
cloth should be frequently soaked in the
soap solution.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body
with a wet chamois or cloth and allow it
to dry in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage,
“touch-up” the damage following the
procedure below:
1. Clean all damaged spots and allow
them to dry.
WARNING
Never attempt to wash and wax
your vehicle with the engine run-
ning.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a long-sleeved
shirt to protect your hands and
arms from being cut.
After washing your vehicle, care-
fully test the brakes before driving
to make sure they have maintained
their normal effectiveness.
NOTICE
When washing the vehicle:
Avoid directing steam or hot water
of more than 80°C (176°F) on plas-
tic parts.
To avoid damaging engine compo-
nents, do not use pressurized
water in the engine compartment.
NOTICE
To avoid damage to the paint or plas-
tic surface, do not wipe the dirt off
without ample water. Be sure to fol-
low above procedure.
NOTICE
When using a commercial car wash
product, observe the cautions speci-
fied by the manufacturer. Never use
strong household detergents or
soaps.
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SPECIFICATIONS
60MK0-14E
ITEM: Lights WATTAGE BULB No.
Headlight 12V 60/55W H4
Turn signal light Front 12V 21W PY21W
Rear 12V 21W PY21W
Side turn signal light (on fender) 12V 5W WY5W
Side turn signal light (on outside rearview mirror) LED –
Position light 12V 5W W5W
Tail/brake light 12V 21/5W P21/5W
License plate light 12V 5W W5W
Reversing light 12V 16W W16W
Interior light (front) (center) 12V 10W –
Interior light (rear) 12V 10W –
Front fog light 12V 55W H11
High mount stop light 12V 5W W5W
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INDEX
12
60MK0-14E
INDEXSymbols“AIR BAG” Light .................................................................. 2-40Numerics4-Speed Automatic Transaxle ............................................ 3-10AAccelerator Pedal .................................................................. 3-7
Accessory Socket ................................................................ 5-41
Adding Coolant .................................................................... 7-12
Adjusting Seat Position ...................................................... 2-14
Adjusting Seat Position (for 2nd row seats) ..................... 2-16
Adjusting Seatbacks .................................................. 2-15, 2-16
Air Cleaner............................................................................ 7-13
Air Conditioning System .............................................. 5-1, 7-35
All Seat Belts Except Center of 2nd Row Seat.................. 2-23
Anti-Lock Brake System (ABS) .......................................... 3-13
Anti-Lock Brake System (ABS) Warning Light ................. 2-39
Anti-Theft Feature ................................................................ 5-31
Armrest ................................................................................. 5-44
Assist Grips.......................................................................... 5-42
Audio System ......................................................................... 5-7
Automatic Transaxle ........................................................... 3-10
Automatic Transaxle (AT) Fluid.......................................... 7-16
Average fuel consumption......................................... 2-47, 2-49BBattery .................................................................................. 7-22
Bottle holder......................................................................... 5-43
Brake Assist System ........................................................... 3-13
Brake Fluid ........................................................................... 7-17
Brake Pedal ................................................................... 3-7, 7-18Brake System Warning Light .............................................. 2-38
Brakes ................................................................................... 7-17
Braking .................................................................................. 3-12
Brightness Control............................................................... 2-45
Bulb Replacement ................................................................ 7-26
CCatalytic Converter ................................................................ 4-1
CD Player .............................................................................. 5-15
Center Seat Belt of 2nd Row Seat ...................................... 2-24
Central Door Locking System ............................................... 2-3
Changing Engine Oil and Filter............................................. 7-9
Changing Wheels ................................................................... 8-5
Charging Light...................................................................... 2-40
Chassis Serial Number ........................................................ 10-1
Child Restraint Systems ...................................................... 2-27
Child-Proof Locks (rear door) ............................................... 2-3
Clock ..................................................................................... 2-50
Clutch Pedal .................................................................. 3-7, 7-16
Coolant Level Check ............................................................ 7-12
Coolant Replacement .......................................................... 7-12
Corrosion Prevention ............................................................ 9-1
Cup Holder and Storage Area ............................................. 5-43DDaily Inspection Checklist..................................................... 3-1
Door Locks ............................................................................. 2-2
Downshifting maximum allowable speeds .......................... 3-9
Drive Belt ................................................................................ 7-7
Driver’s Seat Belt Reminder ................................................ 2-25
Driver’s Seat Belt Reminder Light ...................................... 2-40
Driving on Hills ....................................................................... 4-3
Driving on Slippery Roads .................................................... 4-4