Page 634 of 796

08-74850-03
Problem Possible Cause Action
Increased pedal
stroke
Air in brake line Bleed air
Oil leak Repair
Worn brake pad Replace
Excessive clearance between push rod and master
cylinderAdjust
Worn or damaged piston seal Replace
Brake dragging Parking brake is not fully released Replace
Incorrect adjustment of parking brake Adjust
Incorrectly adjusted clearance of parking brake shoe Adjust
Faulty brake pedal return spring Replace
Incorrectly adjusted free play of brake pedal Adjust
Faulty master cylinder Replace
Lack of lubrication in sliding parts Lubricate
Faulty brake booster (vacuum leak) Repair
Poor parking brake Wear, hardening or poor contact of brake pad Replace
Oil or water on lining Repair or replace
Fixed or broken parking brake cable Replace
Excessive stroke of brake lever Adjust notch
Faulty auto clearance adjuster Repair
Increased stroke of
parking brake leverLoosened parking brake cable Adjust or replace
Incorrectly adjusted parking brake cable Adjust
Defective automatic lining clearance adjuster Repair or replace
Worn brake lining Replace
Page 635 of 796
08-8
Problem Cause Action
Burning smell
around tireToo frequent braking in high driving speed Reduce the use of
foot brake/use
engine brake
properly Use only foot brake during downhill driving
Driving with foot on brake pedal Get off the foot from
pedal
Foreign materials such as dirt or sand in brake system Replace: caliper,
wheel cylinder,
master cylinder,
return spring
Broken return spring in shoe assembly Replace
Incorrectly adjusted parking brake cable Adjust
Incorrect wheel or wheel cover
(generating the heat)Replace
Page 641 of 796
08-14
Parking Brake Adjustment ▶
Adjust the brake adjuster using a flat-bladed screwdriver so that the parking brake shoe is tight on the
inner face of the brake disk when installing it, then unscrew the adjuster by 4 ~ 5 notch. (Clearance
between the inner face of brake disk and brake shoe should be about 0.2 mm) 1.
Turn in direction of (A) to decrease the clearance
Turn in direction of (B) to increase the clearance -
-
1
Adjust the parking brake shoe, depress the
parking brake pedal 5 times and release it. 2.
Adjust the equalizer assembly bolt under
the vehicle so that the equalizer assembly
stops at the first notch when the parking
brake pedal is depressed with a force of 19
to 22 kgf. 3.
Turn in the direction of (A) to tension the
parking brake cable
Turn in the direction of (B) to loosen the
parking brake cable -
-
Page 645 of 796
08-18
2) Rear Brake
▶ Brake Disc
Brake disc
Lock nutCaliper
Brake hose
Backing plate
Adjusting bolt
Brake shoe Lock nut
Parking brake
operating lever
Page 647 of 796
08-20
4) Parking Brake
▶Parking Brake Controls
Operating lever
Return spring - lowerShoe holding
springReturn spring - upper
Adjusting bolt
Pedal assembly
Equalizer assembly
Page 648 of 796
08-214850-03
Parking brake switch Release lever
Brake damper
Pedal assembly
Pedal
Rear brake cable - LH
Rear brake cable - RH Tension spring
Equalizer boltEqualizer assembly Release cable
Page 657 of 796
09-114891-01
(2) Interior Components
ESP Indicator
Sensor Cluster
ESP OFF Switch
Steering Wheel Angle
SensorWarning buzzer
(ESP, PAS buzzer)
Located in ICM box
ESP warning and indicator lamp
ESP OFF indicator lamp
ABS warning lamp
Parking brake operating indicator (EBD warning lamp:
both parking brake operating indicator and ABS warning
lamp come on at the same time) 1.
2.
3.
4.
ESP buzzer
Page 693 of 796
11-114610-00
Oil Pump Pressure Check ▶
Check the oil pump pressure to locate any
defect in oil pump.
Before checking the pressure, check the oil
level and belt tension. Prepare the empty
container to collect the spilled oil during the
service.
Unscrew the pressure line fitting in power
steering pump.
Install the pressure gauge between the
power steering pump and the power steering
oil pressure line.
Place the shift lever to neutral position. Apply
the parking brake.
Open the valve in pressure gauge. Start the
engine and let it run at idle speed.
Turn the steering wheel several times so that
the oil temperature reaches to normal
operating level. A.
B.
C.
D.
E.
Fully close the valve in pressure gauge and
measure the oil pressure. F.
To prevent internal damage, do not close the
gauge valve over 10 seconds.
Keep the oil temperature at proper range. -
-
Relief pressure93.3 ~ 100.4 kgf/cm²