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3. CAUTIONS
If 100% of anti-freeze is added, the water pump vane can be damaged and thermal conductivity can
be decreased resulting in poor circulation in the cooling system which leads to overheated engine.
Use of non-recommended coolant could cause damage to the cooling system and overheating of the
engine.
Opening the coolant reservoir cap while the engine is running or hot can cause burns by hot steam o
r
water.
To open the coolant reservoir cap, wrap the cap with a wet towel or thick cloth after the engine is
cooled down sufficiently.
If cool water is added to the heated engine, the engine or radiator can be deformed.
The anti-freeze in the coolant can damage the painted surface, so avoid the contact of the coolant to
the painted body.
The anti-freeze and water should be mixed in proper mixture ratio. Never add only water when
adding coolant.
If the anti-freeze content is too low, the coolant can be frozen while the engine can be overheated if
anti-freeze content is too high. -
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Water pump
The water pump is driven by the engine drive belt and supplies
the coolant to each area of the engine.
Coolant reservoir
Thermostat
When the engine coolant
starts to open (fully open at
flow to the radiator to maintain
the engine temperature.
1. OVERVIEW
The coolant system is to keep the engine temperature stable.
2. COMPONENTS
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2112-01
Coolant temperature
sensor
Measures the coolant
temperature and sends the result
to the engine ECU.
Radiator
Radiates the heat through fins and cools
down the hot coolant as the coolant
passes through the tube of the radiator
core.PWM fan
Circulates the fresh air forcibly to exchange
heat with the radiator core fin.
Coolant outlet port
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1490-00
1. ENGINE DATA LIST
Data Unit Value
Coolant temperature
Intake air temperature(varies according to ambient air temperature or
engine mode)
Idle speed rpm
Engine load % 18~25%
Mass air flow kg/h 16~25kg/h
Throttle position angle
Engine torque Nm varies according to engine conditions
Injection time Ms -
Battery voltage V 13.5V~14.1V
Accelerator pedal position
1V 0.3~4.8 V
Accelerator pedal position
2V 0.3~2.4 V
Oxygen sensor mV 0~5 V
OCV (Oil Control Valve) % 0~100%
VIS solenoid valve 1=ON / 0=OFF -
A/C compressor switch
1=ON / 0=OFF-
Full load 1=ON / 0=OFF -
Knocking control 1=ON / 0=OFF -
Brake switch 1=ON / 0=OFF -
Cruise control 1=ON / 0=OFF -
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0000-00
Purge control
solenoid valve
G20DF engine
ECUCoolant Temp
sensorCamshaft position
sensor
Crankshaft position
sensor
T-MAP sensorVIS solenoid valveElectronic throttle
bodyMagnetic trigger
ring
Front oxygen
sensor
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0000-00
Rear oxygen
sensor
2) Components for ECU Input
Coolant temperature
sensorCamshaft position
sensorCrankshaft position
sensor
Front oxygen sensor
Knock sensor
G20DF Engine ECUElectronic throttle
body
Refrigerant pressure sensor
Clutch pedal signal
Blower switch signal
Brake pedal signal
CAN
ABS & ESP
Instrument cluster
TCU -
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Oil pressure
switchOil pressure warning lamp
T-MAP sensor
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3) Injection Volume Control
(1) Overview
To keep the best engine conditions and to reduce the emission gas, ECU determines the injection
volume and timing.
(2) Components
Input Components
Accelerator pedal
position sensorFront oxygen
sensorCoolant temperature
sensorCrankshaft position
sensor
Camshaft position
sensorKnock sensorT-MAP sensorElectronic throttle
body
Output Components
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0000-00
Coolant temperature
sensor
4) Ignition System Control
(1) Overview
G20DF engine is equipped with the single ignition system. Each spark plug is operated independently
by the ECU and one ignition coil and spark plug are provided for each cylinder.
(2) Components
Input Components
Crankshaft position
sensorAccelerator pedal position
sensor
Knock sensorCamshaft position
sensorElectronic
throttle body
Output Components