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you use the same engine coolant (OAT coolant conform-
ing to MS-12106) throughout the life of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) engine coolant (antifreeze)
that meets the requirements of Chrysler Material Stan-
dard MS-12106. When adding engine coolant (antifreeze):
•We recommend using MOPAR® Antifreeze/Coolant
10 Year/150,000 Mile Formula OAT (Organic Additive
Technology) that meets the requirements of Chrysler
Material Standard MS-12106.
• Mix a minimum solution of 50% OAT engine coolant
that meets the requirements of Chrysler Material Stan-
dard MS-12106 and distilled water. Use higher concen-
trations (not to exceed 70%) if temperatures below
34° F ( 37° C) are anticipated.
• Use only high purity water such as distilled or deion-
ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water
will reduce the amount of corrosion protection in the
engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE: Mixing engine coolant (antifreeze) types is not
recommended and can result in cooling system damage.
If HOAT and OAT coolant are mixed in an emergency,
have a authorized dealer drain, flush, and refill with OAT
coolant (conforming to MS-12106) as soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that the engine coolant
(antifreeze) will return to the radiator from the coolant
expansion bottle.
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MAINTAINING YOUR VEHICLE 657
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The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add engine coolant (antifreeze) when the
engine is overheated. Do not loosen or remove the
cap to cool an overheated engine. Heat causes
pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
• Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
rules for your community. To prevent ingestion by ani-
mals or children, do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a child
or pet, seek emergency assistance immediately. Clean up
any ground spills immediately.
Checking Coolant Level
With the engine OFF and cold, the level of the engine
coolant should be between the MIN and MAX range on
the dipstick.
To check the coolant level:
1. Open the coolant reservoir.
658 MAINTAINING YOUR VEHICLE
Page 661 of 743
2. Lift and remove the plastic dipstick from the reservoirneck. 3. Check the coolant level on the dipstick.
The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
engine coolant (antifreeze) freeze point or replacing en-
gine coolant (antifreeze). Advise your service attendant
7
MAINTAINING YOUR VEHICLE 659
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of this. As long as the engine operating temperature is
satisfactory, the coolant bottle need only be checked once
a month.
When additional engine coolant (antifreeze) is needed to
maintain the proper level, it should be added to the
coolant bottle. Do not overfill.
Points To Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate. •
Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to
MS-12106) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
660 MAINTAINING YOUR VEHICLE
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•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased emis-
sions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service or immediately
if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” dot and an “MIN” dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark because leakage may occur at the cap.7
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Cavity Car-tridgeFuse Micro
Fuse Description
F69 15 Amp
Blue Mod SCR 12V – If
Equipped
F70 30 Amp
Green Fuel Pump Motor
F71 25 Amp
Natural Amplifier
F72 10 Amp
Red Voltage Stabilizer
Modules – IfEquippedCavity Car- tridgeFuse Micro
Fuse Description
F74 20 Amp
Yellow (Gas
Engine) /10
Amp Red
(Diesel
Engine) Brake Vacuum
Pump Gas/Diesel – If Equipped
F75 10 Amp
Red Coolant Tempera-
ture Valve Actuator
F76 10 Amp
Red Antilock Brakes/
Electronic Stability Control
682 MAINTAINING YOUR VEHICLE
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U.S.Metric
5.7L Engine (We recommend you use SAE 5W-30, API Certified).
For 2500/3500 trucks operating under a gross combined weight
rating greater than 14,000 lbs (6 350 kg). 7 Quarts 6.6 Liters
Cooling System
3.6L Engine (We recommend you use MOPAR® Antifreeze/
Coolant 10 Year/150,000 Mile Formula.) 14 Quarts
13 Liters
4.7L Engine (We recommend you use MOPAR® Antifreeze/
Coolant 10 Year/150,000 Mile Formula.) 14 Quarts
13 Liters
5.7L Engine – 1500 Models (We recommend you use MOPAR®
Antifreeze/Coolant 10 Year/150,000 Mile Formula.) 16 Quarts
15 Liters
5.7L Engine – 2500/3500 Models (We recommend you use
MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula.) 18.7 Quarts
17.7 Liters
5.7L Engine – 2500/3500 Models w/Heavy Duty (We recommend you
use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula.)19.2 Quarts18.2 Liters
7
MAINTAINING YOUR VEHICLE 697
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FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant
10 Year/150,000 Mile Formula OAT (Organic Additive
Technology).
Engine Oil We recommend you use API Certified SAE 5W-20
Engine Oil, meeting the requirements of Chrysler Ma-
terial Standard MS-6395.
Engine Oil – 5.7L Engine For 2500/3500 trucks operating
under a gross combined weight rating greaterthan
14,000 lbs/(6,350 kg.) We recommend you use API Certified SAE 5W-30
Engine Oil, meeting the requirements of Chrysler Ma-
terial Standard MS-6395.
Engine Oil Filter We recommend you use MOPAR® brand Engine Oil
Filters.
Spark Plugs – 3.6L Engine We recommend you use MOPAR® Spark Plugs (Gap
0.043 in [1.1 mm])
698 MAINTAINING YOUR VEHICLE