ENGINE MOUNTED FUEL FILTER/WATER SEPARATOR
Draining Fuel/Water Separator
•
If the “Water in Fuel” indicator lightis illuminated and an audible chime is
heard five times, you should stop the engine and drain the water from the separator.
• The drain is located on the bottom of the Fuel Filter and Water Separator assembly which is located on the driver's side of the engine.
• Turn the drain valve (located on the side of the filter) counterclockwise 1/4 turn, then turn the ignition switch to the ON/RUN position to allow any accumulated
water to drain.
• When clean fuel is visible, close the drain and switch the ignition to OFF.
• Refer to the Owner's Manual on the DVD for further details.
Fuel Filter Replacement
• With the engine off and a drain pan under the fuel filter drain hose, open the water drain valve 1/4 turn counterclockwise and completely drain fuel and water into the
approved container.
• Close the water drain valve and remove the lid using a socket or strap wrench; rotate counterclockwise for removal. Remove the used o-ring and discard it.
• Remove the used filter cartridge from the housing and dispose of according to your local regulations.
• Wipe clean the sealing surfaces of the lid and housing and install the new o-ring into ring groove on the filter housing and lubricate with clean engine oil.
• Install a new filter in the housing. Push down on the cartridge to ensure it is properly seated. Do not pre-fill the filter housing with fuel.
• Install the lid onto the housing and tighten to 22.5 ft lbs (30.5 N·m). Do not overtighten the lid.
• Start the engine and confirm no leaks are present.
The engine mounted filter housing is equipped with a No-Filter-No-Run (NFNR)
feature. Engine will not run if:
1. No filter is installed.
2.
Inferior/Non-approved filter is used. Use of OEM filter is required to ensure vehicle
will run.
CAUTION!
•Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appro-
priate container.
•Do not prefill the fuel filter when installing a new fuel filter. There is a possibility
debris could be introduced into the fuel filter during this action. It is best to install
the filter dry and allow the in-tank lift pump to prime the fuel system.
•If the “Water In Fuel Indicator Light” remains on, DO NOT START the engine
before you drain water from the fuel filter to avoid engine damage.
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123
UNDERBODY MOUNTED FUEL FILTER/WATER SEPARATOR
Draining Fuel/Water Separator
•
If the “Water in Fuel” indicator lightis illuminated and an audible chime is
heard five times, you should stop the engine and drain the water from the separator.
• The drain is located on the bottom of the Fuel Filter and Water Separator assembly which is located in front of the rear axle above the drive shaft. The best access to
this water drain valve is from under the vehicle.
• Turn the drain valve (located on the side of the filter) counterclockwise 1 full turn, then turn the ignition switch to the ON/RUN position to allow any accumulated
water to drain.
• When clean fuel is visible, close the drain and switch the ignition to OFF.
• Refer to the Owner's Manual on the DVD for further details.
Underbody Fuel Filter Replacement
• With the engine off and a drain pan under the fuel filter drain hose, open the water drain valve 1 full turn counterclockwise and completely drain fuel and water into
the approved container.
• Close the water drain valve and remove the lid using a socket or strap wrench; rotate counterclockwise for removal. Remove the used o-ring and discard it.
• Remove the used filter cartridge from the housing and dispose of according to your local regulations.
• Wipe clean the sealing surfaces of the lid and housing and install the new o-ring into ring groove on the filter housing and lubricate with clean engine oil.
• Install a new filter in the housing. Push down on the cartridge to ensure it is properly seated. Do not pre-fill the filter housing with fuel.
• Start the engine and confirm no leaks are present.
The underbody mounted filter housing will cause the engine not to run if:
1. No filter is installed.
NOTE:
• Using a fuel filter that does not meet the manufacturer's filtration and water separating requirements can severely impact fuel system life and reliability.
• The WIF sensor is re-usable. Service kit comes with new o-ring for filter canister and WIF sensor.
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124
FLUIDS AND CAPACITIES
Gasoline Versions
Component Fluid, Lubricant, or Genuine Part Capacities
Engine Coolant
3.6L, 4.7L Engine We recommend you use MOPAR®
Antifreeze/Coolant 10 Year/
150,000 Mile Formula OAT
(Organic Additive Technology). 14 Quarts (13 Liters)
Engine Coolant
5.7L 1500 Models We recommend you use MOPAR
®
Antifreeze/Coolant 10 Year/
150,000 Mile Formula OAT
(Organic Additive Technology). 16 Quarts (15 Liters)
Engine Coolant
5.7L 2500/3500 Models We recommend you use MOPAR
®
Antifreeze/Coolant 10 Year/
150,000 Mile Formula OAT
(Organic Additive Technology) .18.7 Quarts (17.7 Liters)
Engine Coolant
5.7L 2500/3500
Models w/Heavy Duty We recommend you use MOPAR®
Antifreeze/Coolant 10 Year/
150,000 Mile Formula OAT
(Organic Additive Technology) .19.2 Quarts (18.2 Liters)
Engine Oil with Filter 3.6L, 4.7L, 5.7L We recommend you use
API certified 5W-20 engine oil, meeting the requirements ofChrysler Material Standard
MS-6395. Refer to you oil filler cap for correct SAE grade. 3.6L Engine - 6 Quarts
(5.7 Liters)
4.7L Engine - 6 Quarts (5.7 Liters)
5.7L Engine - 7 Quarts (6.6 Liters)
Engine Oil with Filter 5.7L
For 2500/3500 trucksoperating with a gross combined weight
rating greater than
14,000 lbs/(6,350 kg)
We recommend you use
API Certified SAE 5W-30 engine oil, meeting the requirements of Chrysler Material Standard
MS-6395. Refer to your engine oil filter cap for correct SAE grade. 5.7L Engine - 7 Quarts
(6.6 Liters)
Engine Oil Filter
3.6L, 4.7L, 5.7L We recommend you use MOPAR
®
Engine Oil Filters.
—
Spark Plug 3.6L We recommend you use MOPAR®
Spark Plugs. —
Spark Plug 4.7L We recommend you use MOPAR®
Spark Plugs. —
Spark Plug 5.7L We recommend you use MOPAR®
Spark Plugs. —
Automatic
Transmission —
Eight-Speed AutomaticWe recommend you use Mopar®
ZF 8&9 Speed ATF™ Automatic Transmission Fluid. —
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162
Component Fluid, Lubricant, or Genuine Part Capacities
Fuel Selection 5.7L 87 Octane Acceptable. 89 Octane Recommended. 1500 Regular
Cab Shortbed/Crew Quad Cab - 26 Gallons
(98 Liters) (Approxi-
mate) 1500 Regular
Cab Longbed/Crew Quad Cab (Optional) -
32 Gallons (121 Liters) (Approximate)
2500/3500 Shortbed -
34 Gallons (129 Liters) (Approximate)
2500/3500 Longbed -
35 Gallons (132 Liters) (Approximate)
Diesel Versions
Component Fluid, Lubricant, or Genuine Part Capacities
Engine Coolant
6.7L Turbo Diesel Engine We recommend you use MOPAR®
Antifreeze/Coolant Ten Year/
150,000 Mile Formula OAT
(Organic Additive Technology). 5.7 Gallons (21.4 Liters)
Engine Oil with Filter
6.7L Turbo Diesel EngineIn ambient temperatures below
0°F (-18°C), We recommend you use 5W-40 synthetic engine oil that meets Chrysler MaterialsStandard MS-10902 and the
API CJ-4 engine oil category is
required. In ambient temperatures above 0°F (-18°C), We recom-
mend you use 15W-40 engine oil that meets Chrysler MaterialsStandard MS-10902 and the API CJ-4 engine oil category is required. 12 Quarts (11.4 Liters)
MAINTAINING YOUR VEHICLE
164
Component Fluid, Lubricant, or Genuine Part Capacities
Fuel Selection
6.7L Turbo Diesel Use good quality diesel fuel
from a reputable supplier in your
vehicle. Federal law requires that you must fuel this vehicle with
Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of LowSulfur Highway Diesel fuel
(500 ppm Sulfur maximum) to avoid damage to the emissions control system. For most year-
round service, No. 2 diesel fuel meeting ASTM specification
D-975 Grade S15 will provide
good performance. If the vehicle is exposed to extreme cold(below 20°F or -7°C), or is
required to operate at colder-
than-normal conditions for pro- longed periods, use climatized No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%
No. 1 diesel fuel. This will provide better protection from fuel gellingor wax-plugging of the fuel filters. This vehicle is fully compatible with biodiesel blends up to
5% biodiesel meeting ASTM specification D-975. Standard Rear Tank -
52 Gallons (197 Liters)
Optional Midship Tank - 22 Gallons (83 Liters)
Engine Oil Filter 6.7L Engine We recommend you use MOPAR
®
Engine Oil Filters.
—
Engine Fuel Filter 6.7L Turbo Diesel We recommend you use MOPAR®
Fuel Filter. Must meet 5 micron
rating. Using a fuel filter that
does not meet the manufacturer's filtration and water separating
requirements can severely impact fuel system life and reliability. —
Crankcase Ventilation Filter 6.7L Turbo Diesel We recommend you use
MOPAR
®CCV Filter. —
Automatic
Transmission
(5-Speed 545RFE) MOPAR
®ATF+4®Automatic
Transmission Fluid or equivalent licensed ATF+4
®product. —
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165
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4) models only).
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169
Maintenance Chart – Gasoline EngineMileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV joints. X X X X X
Inspect front suspension, tie rod ends, and
replace if necessary.
XX X X X X X
Inspect the front and rear axle surfaces.
If gear oil leakage is suspected, check the
fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer towing,
change axle fluid. XX X X X X XInspect the brake linings, parking brake function.
XX X X X X X
Inspect transfer case fluid. X X X
Additional Maintenance
Replace engine air filter. X X X X X
Replace spark plugs (3.6L engine).** X
Replace the top row (intake side) of spark
plugs (4.7L Engine).** XX X X X
Replace the side row (exhaust side) of spark
plugs (4.7L Engine).** X
Replace spark plugs (5.7L engine).** X X X X X
Replace the ignition cables (4.7L Engine). X
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170
MAINTENANCE SCHEDULE – DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items may result in damage to the
vehicle.
At Each Stop For Fuel
• Check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when the level is at or below the ADD
or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the terminals as required.
• Check the fluid levels of the coolant reservoir, brake master cylinder, and automatic transmission (if equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime a malfunction is observed
or suspected. Retain all receipts.
Oil Change Indicator System
Your vehicle is equipped with an engine oil change indicator system. This system will
alert you when it is time to change your engine oil by displaying the words “Oil
Change Due” on your Electronic Vehicle Information Center (EVIC). The oil change
reminder will remind the owner to change the engine oil every 15,000 miles or 500
hours, whichever comes first, except for the Chassis Cab models that are using B20
biodiesel, which are 12,500 miles or 400 hours, whichever comes first. Failure to
change the engine oil per the maintenance schedule can result in internal engine
damage.
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