2013 Lancia Flavia engine

ENGINE COMPARTMENT — 2.4L1 — Engine Coolant Reservoir6 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 7 — Engine Oil Fill
3 — Brake Fluid Reservoir 8 — Coolant Pressure Cap
4 — Power Distribution Center (Fuses) 9 — Engine Oil Dipstick
5 — Integrated Power Module (Fuses) 10 — Washer Fluid Reservoir
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ONBOARD DIAGNOSTIC
SYSTEM — OBD II
Your vehicle is equipped with a so-
phisticated onboard diagnostic sys-
tem called OBD II. This system moni-
tors the performance of the emissions,
engine, and automatic transmission
control systems. When these systems
are operating properly, your vehicle
will provide excellent performance
and fuel economy, as well as engine
emissions well within current govern-
ment regulations.If any of these systems require service,
the OBD II system will turn on the “Mal-
function Indicator Light.” It will also
store diagnostic codes and other infor-
mation to assist your service technician
in making repairs. Although your ve-
hicle will usually be drivable and not
need towing, see your dealer for service
as soon as possible.
CAUTION!
 Prolonged driving with the “Mal-function Indicator Light” on
could cause further damage to the
emission control system. It could
also affect fuel economy and
driveability. The vehicle must be
serviced before any emissions
tests can be performed.
 If the “Malfunction Indicator Light” is flashing while the en-
gine is running, severe catalytic
converter damage and power loss
will soon occur. Immediate ser-
vice is required.
REPLACEMENT PARTS
Use of genuine parts for normal/
scheduled maintenance and repairs is
highly recommended to ensure the de-
signed performance. Damage or fail-
ures caused by the use of parts which
are not quality-equivalent to genuine
parts for maintenance and repairs will
not be covered by the manufacturer’s
warranty. MAINTENANCE
PROCEDURES
The pages that follow contain the
re-
quired maintenance services deter-
mined by the engineers who designed
your vehicle.
Besides those maintenance items
specified in the fixed maintenance
schedule, there are other components
which may require servicing or re-
placement in the future.
CAUTION!
Failure to properly maintain your
vehicle or perform repairs and ser-
vice when necessary could result in
more costly repairs, damage to
other components or negatively im-
pact vehicle performance. Immedi-
ately have potential malfunctions
examined by an authorized dealer-
ship or qualified repair center.
(Continued)
190

CAUTION!(Continued)
Car maintenance should be done
at a LANCIA Dealership. For rou-
tine and minor maintenance op-
erations you wish to carry out
yourself, we do recommend you
have the proper equipment, genu-
ine LANCIA spare parts and the
necessary fluids; do not however
carry out these operations if you
have no experience. Your vehicle has been built with improved fluids that protect the
performance and durability of
your vehicle and also allow ex-
tended maintenance intervals. Do
not use chemical flushes in these
components as the chemicals can
damage your engine, transmis-
sion, power steering or air condi-
tioning. Such damage is not cov-
ered by the New Vehicle Limited
Warranty. If a flush is needed be-
cause of component malfunction,
use only the specified fluid for the
flushing procedure. ENGINE OIL
Checking Oil Level
To assure proper engine lubrication of
your vehicle's engine, the engine oil
must be maintained at the correct
level. The best time to check the en-
gine oil level is about five minutes
after a fully warmed engine is shut off.
Do not check oil level before starting
the engine after it has sat overnight.
Checking engine oil level when the
engine is cold will give you an incor-
rect reading.
Checking the oil while the vehicle is
on level ground and only when the
engine is hot, will improve the accu-
racy of the oil level readings. Maintain
the oil level between the range mark-
ings on the dipstick. Either the range
markings consist of a crosshatch zone
marked SAFE or a crosshatch zone
marked with MIN at the low end of
the range and MAX at the high end of
the range. Adding 1.0 Liter of oil
when the reading is at the low end of
the range marking will raise the oil
level to the high end of the range
marking.
CAUTION!
 Do not overfill the engine. Over-
filling the engine will cause oil
aeration, which can lead to loss of
oil pressure and an increase in oil
temperature. This could damage
your engine. Also, be sure the oil
fill cap is replaced and tightened
after adding oil.
Car maintenance should be done
at a LANCIA Dealership. For rou-
tine and minor maintenance op-
erations you wish to carry out
yourself, we do recommend you
have the proper equipment, genu-
ine LANCIA spare parts and the
necessary fluids; do not however
carry out these operations if you
have no experience.
Change Engine Oil
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
191

Engine Oil Selection
SAE Grade 5W-20 SELENIA K
POWER fully synthetic engine oil that
meets FIAT Qualification 9.55535
API SN, ILSAC GF-5 or equivalent.
The engine oil filler cap also shows the
recommended engine oil viscosity for
your vehicle. For information on en-
gine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation.
Synthetic Engine Oils
You may use synthetic engine oils pro-
vided the recommended oil quality
requirements are met, and the recom-
mended maintenance intervals for oil
and filter changes are followed.
Materials Added To Engine Oil
Do not add any supplemental materi-
als, other than leak detection dyes, to
the engine oil. Engine oil is an engi-
neered product and its performance
may be impaired by supplemental
additives.Disposing Of Used Engine Oil And
Oil Filters
Care should be taken in disposing of
used engine oil and oil filters from
your vehicle. Used oil and oil filters,
indiscriminately discarded, can pres-
ent a problem to the environment.
Contact your authorized dealer, ser-
vice station or governmental agency
for advice on how and where used oil
and oil filters can be safely discarded
in your area.
ENGINE OIL FILTER
The engine oil filter should be re-
placed with a new filter at every en-
gine oil change.
Engine Oil Filter Selection
The manufacturer's engines have a
full-flow type disposable oil filter. Use
a filter of this type for replacement.
The quality of replacement filters var-
ies considerably. Only high-quality
filters should be used to assure most
efficient service. LANCIA engine oil
filters are high-quality oil filters and
are recommended.ENGINE AIR CLEANER
FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
WARNING!
The air induction system (air
cleaner, hoses, etc.) can provide a
measure of protection in the case of
engine backfire. Do not remove the
air induction system (air cleaner,
hoses, etc.) unless such removal is
necessary for repair or mainte-
nance. Make sure that no one is
near the engine compartment be-
fore starting the vehicle with the air
induction system (air cleaner,
hoses, etc.) removed. Failure to do
so can result in serious personal
injury.
Engine Air Cleaner Filter
Selection
The quality of replacement engine air
cleaner filters varies considerably.
Only high quality filters should be
used to assure most efficient service.
192

LANCIA engine air cleaner filters are
a high quality filter and are recom-
mended.
MAINTENANCE-FREE
BATTERY
The top of the maintenance-free bat-
tery is permanently sealed. You will
never have to add water, nor is peri-
odic maintenance required.
NOTE: The battery is stored in a
compartment behind the left front
fender and is accessible without
removing the tire and wheel. Re-
mote battery terminals are located
in the engine compartment for
jump-starting. Refer to “Jump-
Starting Procedures” in “What To
Do In Emergencies” for further
information.
To access the battery, turn the steering
wheel fully to the right and remove
the inner fender shield.
WARNING!
 Battery fluid is a corrosive acidsolution and can burn or even
blind you. Do not allow battery
fluid to contact your eyes, skin, or
clothing. Do not lean over a bat-
tery when attaching clamps. If
acid splashes in eyes or on skin,
flush the area immediately with
large amounts of water.
 Battery gas is flammable and ex-
plosive. Keep flame or sparks
away from the battery. Do not use
a booster battery or any other
booster source with an output
greater than 12 Volts. Do not al-
low cable clamps to touch each
other.
 Battery posts, terminals, and re- lated accessories contain lead and
lead compounds. Wash hands af-
ter handling.
CAUTION!
 It is essential when replacing thecables on the battery that the
positive cable is attached to the
positive post and the negative
cable is attached to the negative
post. Battery posts are marked
positive (+) and negative (-) and
are identified on the battery case.
Cable clamps should be tight on
the terminal posts and free of cor-
rosion.
 If a “fast charger” is used while the battery is in the vehicle, dis-
connect both vehicle battery
cables before connecting the
charger to the battery. Do not use
a “fast charger” to provide start-
ing voltage.
193

WINDSHIELD WIPER
BLADES
Clean the rubber edges of the wiper
blades and the windshield periodi-
cally with a sponge or soft cloth and a
mild non-abrasive cleaner or use the
washer solvent. This will remove ac-
cumulations of salt, waxes, or road
film and help reduce streaking and
smearing.Operation of the wipers on dry glass for
long periods may cause deterioration of
the wiper blades. Always use washer
fluid when using the wipers to remove
salt or dirt from a dry windshield.Avoid using the wiper blades to re-
move frost or ice from the windshield.
Make sure that they are not frozen to
the glass before turning them on to
avoid damaging the blade.
NOTE: Life expectancy of wiper
blades varies depending on geo-
graphical area and frequency of
use. Poor performance of blades
may be present with chattering,
marks, water lines or wet spots.If any of these conditions are pres-
ent, clean the wiper blades or re-
place as necessary.
ADDING WASHER FLUID
The windshield washer and the rear
window washer share the same fluid
reservoir. The fluid reservoir is lo-
cated in the engine compartment. Be
sure to check the fluid level in the
reservoir at regular intervals. Fill the
reservoir with windshield washer sol-
vent (not radiator antifreeze) and op-
erate the system for a few seconds to
flush out the residual water.
When refilling the washer fluid reser-
voir, apply some washer fluid to a
cloth or towel and wipe the wiper
blades clean. This will help blade per-
formance.
To prevent freeze-up of your wind-
shield washer system in cold weather,
select a solution or mixture that meets
or exceeds the temperature range of
your climate. This rating information
can be found on most washer fluid
containers.
WARNING!Commercially available windshield
washer solvents are flammable. They
could ignite and burn you. Care must
be exercised when filling or working
around the washer solution.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
EXHAUST SYSTEM
The best protection against carbon
monoxide entry into the vehicle body
is a properly maintained engine ex-
haust system.
196

If you notice a change in the sound of
the exhaust system; or if the exhaust
fumes can be detected inside the ve-
hicle; or when the underside or rear of
the vehicle is damaged; have an au-
thorized technician inspect the com-
plete exhaust system and adjacent
body areas for broken, damaged, de-
teriorated, or mispositioned parts.
Open seams or loose connections
could permit exhaust fumes to seep
into the passenger compartment. In
addition, have the exhaust system in-
spected each time the vehicle is raised
for lubrication or oil change. Replace
as required.WARNING!
Exhaust gases can injure or kill.
They contain carbon monoxide
(CO), which is colorless and odor-
less. Breathing it can make you un-
conscious and can eventually poi-
son you. To avoid breathing CO,
refer to “Safety Tips/Exhaust Gas”
in “Things To Know Before Start-
ing Your Vehicle” for further infor-
mation.
CAUTION!
 The catalytic converter requiresthe use of unleaded fuel only.
Leaded gasoline will destroy the
effectiveness of the catalyst as an
emissions control device and may
seriously reduce engine perfor-
mance and cause serious damage
to the engine.
 Damage to the catalytic converter can result if your vehicle is not
kept in proper operating condi-
tion. In the event of engine mal-
function, particularly involving
engine misfire or other apparent
loss of performance, have your
vehicle serviced promptly. Con-
tinued operation of your vehicle
with a severe malfunction could
cause the converter to overheat,
resulting in possible damage to
the converter and vehicle.
Under normal operating conditions,
the catalytic converter will not require
maintenance. However, it is impor-
tant to keep the engine properly tuned
to assure proper catalyst operation
and prevent possible catalyst damage. NOTE:
Intentional tampering with
emissions control systems can re-
sult in civil penalties being assessed
against you.
In unusual situations involving grossly
malfunctioning engine operation, a
scorching odor may suggest severe and
abnormal catalyst overheating. If this
occurs, stop the vehicle, turn off the
engine and allow it to cool. Service,
including a tune-up to manufacturer's
specifications, should be obtained im-
mediately.
To minimize the possibility of cata-
lytic converter damage:
 Do not shut off the engine or inter- rupt the ignition, when the trans-
mission is in gear and the vehicle is
in motion.
 Do not try to start the engine by pushing or towing the vehicle.
 Do not idle the engine with any spark plug wires disconnected or
removed, such as when diagnostic
testing, or for prolonged periods
during very rough idle or malfunc-
tioning operating conditions.
197

COOLING SYSTEMWARNING!
 When working near the radiatorcooling fan, disconnect the fan
motor lead or turn the ignition
switch to the LOCK position. The
fan is temperature controlled and
can start at anytime the ignition
switch is in the ON position.
 You or others can be badly
burned by hot engine coolant
(antifreeze) or steam from your
radiator. If you see or hear steam
coming from under the hood, do
not open the hood until the radia-
tor has had time to cool. Never try
to open a cooling system pressure
cap when the radiator is hot.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
(Continued)
CAUTION!(Continued)
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Coolant Checks
Check engine coolant (antifreeze)
protection every 12 months (before
the onset of freezing weather, where
applicable). If the engine coolant (an-
tifreeze) is dirty or rusty in appear-
ance, the system should be drained,
flushed, and refilled with fresh engine
coolant (antifreeze). Check the front
of the A/C condenser for any accumu-
lation of bugs, leaves, etc. If dirty,
clean by gently spraying water from a
garden hose vertically down the face
of the condenser.
Check the coolant recovery bottle
tubing for brittle rubber, cracking,
tears, cuts, and tightness of the con-
nection at the bottle and radiator. In-
spect the entire system for leaks. Cooling System – Drain, Flush,
And Refill
If the engine coolant (antifreeze) is
dirty or contains a considerable
amount of sediment, clean and flush
with a reliable cooling system cleaner.
Follow with a thorough rinsing to re-
move all deposits and chemicals.
Properly dispose of old engine coolant
(antifreeze).
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
Selection Of Coolant
Use the manufacturer’s recommended
coolant or a quality-equivalent prod-
uct. Refer to “Fluids, Lubricants, and
Genuine Parts” in “Maintaining Your
Vehicle” for further information.
198