Maintenance 172
General information...................................172
Opening and closing the hood............................173
Under hood overview..................................175
Engine oil dipstick....................................176
Engine oil check......................................176
Engine coolant check..................................177
Automatic transmission fluid check........................181
Power steering fluid check..............................184
Fuel filter...........................................184
Washer fluid check....................................185
Changing the vehicle battery.............................185
Checking the wiper blades..............................187
Changing the wiper blades..............................187
Air filter(s).........................................188
Adjusting the headlamps................................189
Changing a bulb......................................190
Removing a headlamp..................................191
Bulb replacement.....................................195
Bulb specification chart.................................200
Vehicle Care 201
Cleaning products.....................................201
Cleaning the exterior..................................201
Waxing.............................................203
Repairing minor paint damage............................203
Cleaning the engine...................................203
Cleaning the windows and wiper blades.....................204
Cleaning the interior...................................204
Cleaning the instrument panel and instrument cluster lens.......205
Cleaning leather seats..................................206
Cleaning the alloy wheels...............................206
Vehiclestorage.......................................207
Table of Contents5
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UNDER HOOD OVERVIEW
A. Engine coolant reservoir
B. Engine oil filler cap
C. Brake fluid reservoir
D. Battery
E. Power distribution box
F. Windshield washer fluid reservoir
G. Air filter assembly
H. Automatic transmission fluid dipstick
I. Engine oil dipstick
J. Power steering fluid reservoir
ABCDEF
GHIJ
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When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
TRANSMISSION FLUID CHECK
Checking Automatic Transmission Fluid
Refer to yourScheduled Maintenanceinformation for scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips
or shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. Check the
transmission fluid when the fluid is at normal operating temperature
(120°F-140°F [50°C-60°C]) on a level surface. The normal operating
temperature can be reached after approximately 20 miles (30 km) of
driving. If your vehicle has been operated for an extended period at
high speeds, in city traffic, or during hot weather, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before checking.
Under these conditions, the vehicle must be restarted prior to checking
the fluid level.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
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High Fluid Level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Adjusting Automatic Transmission Fluid Levels
Before adding any fluid, make sure the correct type is used. The type
of fluid used is normally indicated on the dipstick and also in the
Capacities and Specificationschapter.
Note:Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct. After adding fluid, wait 20 minutes before
checking the fluid level in order to allow the level to stabilize.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer. If the fluid level is above the
MAX mark, fluid will have to be
removed.
Note:An overfill condition of
transmission fluid may cause shift
and/or engagement concerns and/or
possible damage.
Note:Do not use supplemental transmission fluid additives, treatments
or cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Electric vehicles
For specific information on the Transit Connect Electric, refer to the
Azure Dynamics TC-E Owner’s GuideSupplement.
MIN
MAX
MIN
MAX
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TECHNICAL SPECIFICATIONS
Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Brake fluidBetween MIN
and MAX on
reservoir
Motorcraft® Super
DOT 4 Motor Vehicle Brake
Fluid
YS4Z-19542-AA /
ESD-M6C57-A or
WSS-M6C57-A2
Door latch, hood
latch, auxiliary hood
latch, seat tracks.—Multi-Purpose Grease
(Lithium grease)XG-4 or XL-5 or
equivalent /
ESB-M1C93-B
Lock cylinder —Motorcraft® Penetrating and
Lock LubricantXL-1 /
None
Automatic
transmission fluid
1,2
7.1 quarts
(6.7L)Motorcraft®
MERCON® LV ATFXT-10-QLV /
MERCON® LV
Engine oil
3,4
4.5 quarts
(4.3L)
•Motorcraft® SAE 5W-20
Premium Synthetic Blend Motor
Oil (US)
•Motorcraft® SAE 5W-20 Full
Synthetic Motor Oil (US)
•Motorcraft® SAE 5W-20 Super
Premium Motor Oil (Canada)
•Motorcraft® SAE 5W-20
Synthetic Motor Oil (Canada)
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C945-A
Engine coolant
5
6.1 quarts
(5.7L)Motorcraft® Orange
Antifreeze/CoolantVC-3DIL-B (US)
CVC-3DIL-B (Canada) /
WSS-M97B44-D2
Power steering fluidFill to between
MIN and MAX
lines on
reservoirMotorcraft® Power Steering
FluidXL-14 /
MERCON® V
244Capacities and Specifications
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Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Windshield washer
fluidFill as requiredMotorcraft® Premium
Windshield Washer
Concentrate (US)
Motorcraft® Premium Quality
Windshield Washer Fluid
(Canada)ZC-32-A (US)
CXC-37-(A, B, D, and F)
(Canada) /
WSB-M8B16-A2
Fuel tank15.4 gallons
(58.3L)——
1Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities
will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size,
cooling lines, auxiliary cooler capacities). The amount of transmission fluid and fluid level should
be set by the indication on the dipstick’s normal operating range.2Automatic transmissions that require MERCON® LV should only use MERCON® LV fluid. Refer to
scheduled maintenanceto determine the correct service interval. Use of any fluid other than the
recommended fluid may cause transmission damage.3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C945-A, SAE 5W-20, and display the API Certification
mark.4Your engine has been designed to be used with Ford engine oil, which gives a fuel economy
benefit while maintaining the durability of your engine. Using oils other than the one specified can
result in longer engine cranking periods, reduced engine performance, reduced fuel economy and
increased emission levels.5Add the coolant type originally equipped in your vehicle.
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Multi-point Inspection
In order to keep your vehicle running right, it is important to have
the systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help make sure your vehicle keeps
running great.
Multi-point Inspection
Accessory drive belt(s) Hazard warning system operation
Battery performance Horn operation
Engine air filter Radiator, cooler, heater and A/C hoses
Exhaust system Suspension components for leaks or
damage
Exterior lamps operation Steering and linkage
Fluid levels
*; fill if necessary Tires (including spare) for wear and
proper pressure**
For oil and fluid leaks Windshield for cracks, chips or pits
Half-shaft dust boots Washer spray and wiper operation
*Brake, coolant recovery reservoir, automatic transmission and window
washer.
**If your vehicle is equipped with a temporary mobility kit, check the tire
sealant expiration Use By date on the canister. Replace as needed.
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It is a comprehensive way to perform a
thorough inspection of your vehicle. It is your checklist that gives you
immediate feedback on the overall condition of your vehicle. You will
know what has been checked, what is okay, as well as those things that
may require future or immediate attention. The multi-point vehicle
inspection is one more way to keep your vehicle running great!
Scheduled Maintenance257
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NORMAL SCHEDULED MAINTENANCE AND LOG
The following section contains the Normal Maintenance Schedule.
This schedule is presented at specific mileage (kilometer) intervals
with exceptions as noted.
Normal Scheduled Maintenance
Every 7500 miles
(12000 km) or
six months (whichever
comes first)Change engine oil and filter.
Rotate tires, inspect tire wear and measure
tread depth.
Inspect wheels and related components for
abnormal noise, wear, looseness or drag.
Perform multi-point inspection
(recommended).
Every 15000 miles
(24000 km) or
12 months (whichever
comes first)Inspect automatic transmission fluid level.
Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums,
brake linings, hoses and parking brake.
Inspect engine cooling system strength and
hoses.
Inspect exhaust system and heat shields.
Inspect half-shaft boots.
Inspect steering linkage, ball joints, suspension
and tie-rod ends.
Torque rear U-bolts.
Scheduled Maintenance259
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