
SCHEDULED MAINTENANCE
The scheduled maintenance services in thescheduled maintenance
informationof this supplement are required because they are
considered essential to the life and performance of your vehicle.
Use only recommended fuel, lubricants, fluids and service parts
conforming to Ford specifications. Motorcraft® parts are designed and
built for best performance in your vehicle.
ENGINE OIL
Checking the engine oil level
Because it is normal to add some oil between oil changes, check your
engine oil level each time you stop for fuel. To check the engine oil level
consistently and accurately, the following procedure is recommended:
1. Have engine at normal operating temperature (at least into the
NORMAL range on the engine coolant temperature gauge).
2. Park the vehicle on a level surface, then turn off the engine and open
the hood.
3. Allow at least20 minutesafter engine shutdown to ensure that the oil
contained in the upper parts of the engine has returned to the oil pan.
4. Protecting yourself from engine heat, pull out the dipstick, wipe it
clean and reinsert fully.
5. Read oil level on both sides of dipstick and use highest level (reading)
for the actual engine oil level.
6. Maintain the oil level within the
crosshatch area on the dipstick by
adding oil as required. Do not
overfill the oil past the maximum
line as depicted by the arrow.
Engine oil specifications
It is important that only quality engine oils are used in your diesel engine
and it is changed at the recommended service interval. For normal or
severe service, use Motorcraft® oil or an equivalent oil conforming to
Ford specifications or API service categories CJ-4 as listed in the
Capacities and Specificationschapter. It is important to use the
Maintenance
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Checking coolant corrosion inhibitor additive strength
At specific mileage intervals of 15,000 miles (24,000 km), as listed in the
scheduled maintenance informationchapter, the coolant corrosion
inhibitor additive should be checked. The optional information display, if
equipped, will also display the messageCHECK COOLANT ADDITIVE
at this time. The purpose of checking is to verify the correct engine
coolant concentration (freeze point protection) and corrosion inhibitor
additive level (strength) of the coolant for maximum engine performance
and protection. Three products are available for ensuring the life and
health of the coolant: one tool, a test kit and a coolant inhibitor additive:
•Rotunda tool 300–ROB75240 available from your dealer –
recommended refractometer to test coolant concentration.
•
Rotunda 328-R071–ELC (Antifreeze Coolant ELC Contamination Kit) –
Evaluates the corrosion inhibitor additive strength. Note the first step is
to verify the vehicle’s coolant concentration is in the correct range of 40
– 60%. Coolant concentrations outside this range will not provide valid
test results. If the report results in a pass (i.e., the cooling system does
not show excessive contamination/the corrosion inhibitor additive
strength is sufficient), no action is required. If the report results as
insufficient (does not pass), the corrosion inhibitor additive strength of
the coolant is too low. If the ENGINE COOLING SYSTEM corrosion
inhibitor additive strength is low, add 48 fluid oz. of Motorcraft®
Specialty Orange Engine Coolant Revitalizer. If the SECONDARY
COOLING SYSTEM corrosion inhibitor additive strength is low, add 16
fluid oz. of Motorcraft® Specialty Orange Engine Coolant Revitalizer.
•Motorcraft® Specialty Orange Engine Coolant Revitalizer – Additive to
boost the corrosion inhibitor level based upon the test results of the
Antifreeze Coolant ELC Contamination Kit. The Revitalizer may be
added two times over the life of the coolant. If additional dosages are
required, the cooling system must be flushed and refilled per the
instructions in the Workshop Manual.
Refer to theCapacities and Specificationschapter for the proper
coolant and additive specifications.
Coolant change
At specific mileage intervals, as listed in thescheduled maintenance
information,the coolant should be changed. The optional information
display, if equipped, will also display the messageCOOLANT CHANGE
REQUIREDat this time.
Refer to theCapacities and Specificationschapter for the proper coolant.
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Engine-driven cooling fan (fan clutch)
Your vehicle is equipped with an engine driven cooling fan drive (also
called a fan clutch). This fan drive changes the fan speed to match the
vehicle’s changing cooling air flow requirements. Fan speed, fan noise
level and fuel consumption all will increase based on the driving
conditions that include trailer towing, hill climbing, heavy loads, high
speed and high ambient temperature, individually or in combination.
The fan drive is designed to provide the minimum fan speed (and
resulting minimum fan noise and fuel consumption) required to meet the
ever changing vehicle cooling air flow requirements. You will hear the
amount of fan noise increasing and decreasing as the engine power
requirements and vehicle driving conditions change as you drive. This is
to be expected as being normal to the operation of your vehicle. High
levels of fan noise might also be heard when your engine is first started,
and should normally decrease after driving for a short time.
AIR FILTER RESTRICTION GAUGE AND AIR FILTER REPLACEMENT
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air filter
removed and do not remove it while the engine is running.
Note:Vehicle operation in heavy snowfall or extreme rain conditions
may feed excessive amounts of snow/water into the air intake system.
This could plug/soak the air filter with snow and may cause the engine to
lose power and possibly shut down.
Air filter restriction gauge:
The restriction gauge, located on
the upper housing of the air filter
assembly, measures the vacuum
inside the air filter. The more the air
filter is restricted (dirty, clogged),
the higher the vacuum reading
Check the air filter restriction gauge
whenever the hood is raised to
perform general engine maintenance
at least every 7,500 miles (12,000 km). If the vehicle is operated in
extremely dusty conditions, check and reset the gauge at least every
500 miles (800 km), or two weeks, whichever comes first.
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Protecting Your Investment
Maintenance is an investment that will pay dividends in the form of
improved reliability, durability and resale value. To maintain the proper
performance of your vehicle and its emission control systems, it is
imperative that scheduled maintenance be completed at the designated
intervals.
Your vehicle is equipped with the Intelligent Oil-Life Monitor® (IOLM)
system which displays a message in the information display at the proper
oil change service interval; this interval may be up to one year or
10000 miles (16000 kilometers). When ENGINE OIL CHANGE DUE or
OIL CHANGE REQUIRED appears in the information display, it is time
for an oil change; the oil change must be done within two weeks or
500 miles (800 kilometers) of the ENGINE OIL CHANGE DUE or OIL
CHANGE REQUIRED message appearing. The Intelligent Oil-Life
Monitor® must be reset after each oil change; see theInformation
Displayschapter of yourOwner’s Manual.
If your information display is prematurely reset or becomes inoperative,
you should perform the oil change interval at six months or 5000 miles
(8000 kilometers) from your last oil change. Never exceed one year or
10000 miles (16000 kilometers) between oil change intervals.
Your vehicle is very sophisticated and built with multiple, complex,
performance systems. Every manufacturer develops these systems using
different specifications and performance features. That is why it is
important to rely upon your dealership to properly diagnose and repair
your vehicle.
Ford Motor Company has recommended maintenance intervals for
various parts and component systems based upon engineering testing.
Ford Motor Company relies upon this testing to determine the most
appropriate mileage for replacement of oils and fluids to protect your
vehicle at the lowest overall cost to you and recommends against
maintenance schedules that deviate from the scheduled maintenance
information.
Ford strongly recommends the use of only genuine Ford, Motorcraft® or
Ford-authorized remanufactured replacement parts because they are
engineered for your vehicle.
Additives and Chemicals
Ford Motor Company recommended additives and chemicals are listed in
the owner manual and in the Ford Workshop Manual. Additional
chemicals or additives not approved by Ford Motor Company are not
recommended as part of normal maintenance. Please consult your
warranty information.
Scheduled Maintenance
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NORMAL SCHEDULED MAINTENANCE AND LOG
Intelligent Oil-Life Monitor®
Your vehicle is equipped with an Intelligent Oil-Life Monitor® that
determines when the engine oil needs to be changed based on how your
vehicle is used. By using several important factors in its calculations, the
monitor helps reduce the cost of owning your vehicle and reduce
environmental waste at the same time. This means you won’t have to
remember to change the oil on a mileage-based schedule; the vehicle lets
you know when an oil change is due by displaying OIL CHANGE
REQUIRED in the information display. The following table is intended to
provide examples of vehicle use and its impact on engine oil change
intervals; it is provided as a guideline only. Actual engine oil change
intervals depend on several factors and generally decrease with severity
of use.
When to expect the OIL CHANGE REQUIRED message
Miles (km) Vehicle use and examples
7500-10000
(12000-16000)Normal
– Normal commuting with highway driving
– No, or moderate, load or towing
– Flat to moderately hilly roads
– No extended idling
5000-7499
(8000-11999)Severe
– Moderate to heavy load or towing
– Mountainous or off-road conditions
– Extended idling
– Extended hot or cold operation
3000-4999
(4000-7999)Extreme
– Maximum load or towing
– Extreme hot or cold operation
– Use of high sulfur diesel fuel
Use the appropriate special operating condition for maintenance
information when using high sulfur diesel fuels, operating your vehicle
off-road or in dusty conditions (such as unpaved roads)
Scheduled Maintenance
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SPECIAL OPERATING CONDITIONS
If you operate your vehicleprimarilyin one of the conditions listed
below, you will need to have some items serviced more frequently. If you
onlyoccasionallyoperate your vehicle under any of these conditions,
you don’t need to perform the additional maintenance. For specific
recommendations, see your dealership service advisor or technician.
Perform the services noted in the following tables at the specified
time/mileage (kilometer) period either within 3000 miles
(4800 kilometers) of the OIL CHANGE REQUIRED message appearing in
the information display or when the time/mileage (kilometer) reading
indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
19751 miles (31786 kilometers). Perform the 22500 mile
(36000 kilometer) fuel filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22500 miles (36000 kilometers). Perform the fuel
filter replacement. (i.e., Intelligent Oil-Life Monitor® was reset at
15000 miles [24000 kilometers].)
Note:Vehicles operating under these severe service conditions need to
have their maintenance requirements adjusted. This needs to be
considered when determining vehicle service intervals.
Frequent/Extended Idling (Over 10 Minutes Per Hour of Normal
Driving) or Frequent Low-speed Operation if Vehicle is Used for
Stationary Operation
As required Change engine oil and filter as indicated by
the information display and perform services
listed in the scheduled maintenance chart.
Every 15000 miles
(24000 km), six
months, 600 engine
hours or as indicated
by the information
displayReplace engine- and frame-mounted fuel
filters.
Scheduled Maintenance
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