Some parts such as air brake chamber diaphragm, air compressor and air
cleaner should be inspected periodically and replaced if considered
unserviceable.
Air dryer:Climactic conditions affect performance of desiccant or
after-cooler type air dryers. Maintenance schedules must be established
for each specific operation.
The use of an air dryer on a vehicle does not eliminate the need to
periodically drain the air reservoirs.
Desiccant air dryer:Inspect for moisture in the air system by opening
reservoirs, draincocks or valves and checking for presence of water. The
presence of small amounts of water due to condensation is normal and
should not be considered as an indication that the dryer is not
functioning properly.
The desiccant cartridge should be replaced or rebuilt when it has been
determined that the desiccant is contaminated and does not have
adequate water absorption capacity. The desiccant change interval may
vary. It is generally recommended that the desiccant be replaced every
12 months (yearly). If experience has shown that extended or shortened
life has resulted for a particular installation, then the yearly interval can
be increased or decreased accordingly.
Draining the air brake reservoir:
Completely drain all the air brake
reservoirs daily by opening the
draincock at the ends of the tanks
(Where accessible. Pull-chains are
used when the drains are undercab
or otherwise inaccessible). Close the
draincock after draining. Air tanks
equipped with automatic moisture
ejector valves may also be drained
manually as required to maintain a
dry air system. Contact your dealer if you are unsure of the air reservoir
locations or the draining procedure.
WARNING:Failure to drain air brake reservoirs can result in a
reduction or loss of braking ability due to fluid accumulation in
the reservoir and/or possible freeze-up during cold weather.
210Maintenance
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5. Release the three clamps that secure
the cover to the air filter housing. Push
the air filter cover toward the center of
the vehicle, and up slightly, to release it.
6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps.
Be careful not to crimp the filter
element edges between the air filter
housing and cover and make sure
that the tabs on the edge are
properly aligned into the slots.
9. Slip the air tube onto the air
filter housing and tighten the air
tube clamp bolt snugly. Do not
overtighten the clamp.
10. Connect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
locked position (connector shown
from below for clarity).
238Maintenance
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Rotating tires from one wheel position to another is a way often used to
even out many types of irregular wear or to avoid it altogether. Some of
the more effective tire rotation programs are:
•Steer tires that have developed some type of irregular wear pattern
can be rotated to drive axles if rib tires are being used on all wheel
positions. Applying steer tires to a drive position often cleans them
and they can be moved back to the steer axles or run out to re-tread
stage on the rear axle.
•Another rotation possibility for fleets with rib tires in all wheel
positions is to break in the new steer tires in the drive axle positions,
then move them to steer axles. This wears away tread rubber
relatively quickly in the early life of a tire when it is most likely to
develop an unusual wear pattern.
•Drive axle tires may be placed on the other end of the same axle so
that direction of rotation is reversed. This is often helpful if a heel
and toe or alternate lug wear pattern has developed.
Irregular wear can be minimized by:
•Using the right inflation pressure for the load being carried.
•Maintaining proper front wheel alignment, especially toe-in, to
specifications.
•Maintaining proper tire and wheel balance.
•Maintaining shock absorbers and suspension components.
Use of Tire Chains
See the chain manufacturer’s recommendation for correct tire chain
usage, installation and removal.
WHEELS
General Information
Note:Remember to replace the wheel air valves when the road tires are
replaced at the end of their useful lives.
Wheel bearings should be inspected, lubricated and adjusted at regular
intervals. This is especially important if operating in deep sand, mud or
water. See theCapacities and Specificationschapter.
Mount wheel balance weights on the dome-side of the wheel only. Failure
to do so may result in loss of wheel weight or damage to brakes or
wheels.
258Wheels and Tires
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Every Oil Change
ClutchLubricate the clutch release cross shaft and all
linkages.
Check the clutch fluid level.
Fuel SystemDrain the accumulated water or sediment from
the fuel tank(s).
Steering SystemLubricate the steering shaft(s), U-joints and
splines if equipped with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when equipped
with grease fittings.
Lubricate the power steering gear output shaft.
*Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and distilled water. Use only
permanent type coolant that meets specifications as listed in your engine
operator’s manual. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
Periodic Component/System Checks
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible so advice regarding the need
for service or replacement can be obtained.
Frequency Recommended Action
At every engine start up. Check ABS lamp operation.
After first 500 and 1000 miles (800
and 1600 km), then every 500 and
1000 mile (800 and 1600 km)
interval after tire removal or
replacement.Tighten the wheel mounting nuts
to the specified torque. See
Technical specificationsin the
Wheels and Tireschapter.
At least twice annually. Clean body and door drain holes.
As required. Clean windshield wiper blades.
286Scheduled Maintenance
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Vehicles equipped with a diesel engine CANNOT use diesel fuel blended
with waste oil if equipped with a catalytic converter-muffler. Waste lube
oil blending in fuel plugs the catalytic converter-muffler, resulting in a
significant loss of engine power.
Noise Emissions Warranty, Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 10000 pounds (4536 kilograms) GVWR.
The following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the warranty
information, and are applicable to completed trucks.
Tampering with Noise Control System Prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical shielding Removal of noise shields, hood blanket, tunnel
liner or acoustical absorptive material.
Engine Removal or rendering inoperative the engine
speed governor so as to allow engine speed to
exceed manufacturer specifications. Removal of
engine mounted noise shield or oil pan enclosure.
Engine air induction Removal of the air duct, silencer, air cleaner,
and/or air cleaner element and baffle in air
cleaner; re-indexing of air cleaner.
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•Do not leave playing devices in your vehicle during extreme conditions
as it could cause them damage. See your device’s manual for further
information.
•Do not attempt to service or repair the system. See your authorized
dealer.
For your safety, some SYNC functions are speed-dependent. Their use is
limited to when your vehicle is traveling at speeds under 3 mph
(5 km/h).
Make sure that you review your device’s manual before using it with
SYNC.
Privacy Information
When a cellular phone is connected to SYNC, the system creates a profile
within your vehicle that is linked to that cellular phone. This profile is
created in order to offer you more cellular features and to operate more
efficiently. Among other things, this profile may contain data about your
cellular phone book, text messages (read and unread), and call history,
including history of calls when your cell phone was not connected to the
system. In addition, if you connect a media device, the system creates and
retains an index of supported media content. The system also records a
short development log of approximately 10 minutes of all recent system
activity. The log profile and other system data may be used to improve the
system and help diagnose any problems that may occur.
The cellular profile, media device index, and development log remain in
the vehicle unless you delete them and are generally accessible only in
the vehicle when the cellular phone or media player is connected. If you
no longer plan to use the system or the vehicle, we recommend you
perform a Master Reset to erase all stored information.
System data cannot be accessed without special equipment and access to
the vehicle’s SYNC module. Ford Motor Company and Ford of Canada do
not access the system data for any purpose other than as described absent
consent, a court order, or where required by law enforcement, other
government authorities, or other third parties acting with lawful authority.
Other parties may seek to access the information independently of Ford
Motor Company and Ford of Canada. For further privacy information, see
the sections on 911 Assist, Vehicle Health Report, and Traffic, Directions
and Information.
SYNC®321
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911 Assist™ ..............................338
A
ABS (see Brakes) .....................148
Accessing call history/phone
book during active call .............328
Accessing your media menu
features ......................................350
Accessing your phone menu
features ......................................329
Active call menu options .........328
Advanced menu options ...336, 357
Advanced menu options
(prompts, languages, defaults,
master reset, installing
applications) ..............................336
Air cleaner filter ...............236, 280
Air conditioning ..........................88
manual heating and air
conditioning system .................88
Air filter .............................236, 280
Air suspension ...........................171
Antifreeze (see Engine
coolant) .....................................219
Anti-lock brake system
(see Brakes) ..............................148
AppLink™ .................................346
Audio system
Single CD ............................79–80
Audio system (see Radio) ...79–80
Automatic transmission ....136–137
fluid, adding ............................223
fluid, checking ........................223
fluid, refill capacities ..............277
fluid, specification ..................264
Auxiliary input jack (Line in) ....82Auxiliary powerpoint ................101
Axle ............................143, 207, 226
lubricant specifications ..........264
refill capacities ........................277
B
Battery .......................................233
acid, treating emergencies .....233
jumping a disabled battery ....185
maintenance-free ....................233
replacement, specifications ...280
servicing ..................................233
Booster seats ...............................31
Brakelamp
bulb replacement ....................239
Brakes ........................147–148, 208
adjustment ..............................211
anti-lock ...................................148
anti-lock brake system (ABS)
warning light ...........................148
brake warning light ................148
fluid, checking and adding ....229
fluid, specifications .................264
parking ....................158, 161, 211
shift interlock ..........................136
trailer .......................................176
Bulbs ..........................................241
C
Catalytic converter
(see Emission control) .............213
CD ..........................................79–80
CD player ....................................77
Cell phone use ............................12
Child safety seats
attaching with tether straps ....36
LATCH .......................................36
372Index
2013 F-650/750(f67)
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USA(fus)