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Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network of Fordauthorized repairers that are there to helpyou with their professional servicingexpertise. Authorized repairers are bestqualified to service your vehicle properlyand expertly, with a wide range of highlyspecialized tools.
In addition to regular servicing, werecommend that you carry out thefollowing checks.
WARNINGS
Switch the ignition off beforetouching or attempting adjustmentof any kind.
Do not touch the electronic ignitionsystem parts after you have switchedthe ignition on or when the engine isrunning. The system operates at highvoltage.
Keep your hands and clothing clearof the engine cooling fan. Undercertain conditions, the fan maycontinue to run for several minutes afteryou have switched the engine off.
Make sure that you fit filler capssecurely after carrying outmaintenance checks.
Daily Checks
•Exterior lamps.
•Interior lamps.
•Warning lamps and indicators.
Check When Refueling
•Engine oil level. See Engine Oil Check(page 157).
•Brake fluid level. See Brake andClutch Fluid Check (page 159).
•Washer fluid level. See Washer FluidCheck (page 159).
•Tire pressures (when cold). SeeTechnical Specifications (page 183).
•Tire condition. See Wheels and Tires(page 174).
Monthly Checks
•Engine coolant level (engine cold). SeeEngine Coolant Check (page 158).
•Pipes, hoses and reservoirs for leaks.
•Air conditioning operation.
•Parking brake operation.
•Horn operation.
•Tightness of lug nuts. See TechnicalSpecifications (page 183).
OPENING AND CLOSING THE
HOOD
Opening the Hood
1.Pull the hood release handle.
152B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine UNDER HOOD OVERVIEW - 1.0L ECOBOOST™
Engine coolant reservoir*: See Engine Coolant Check (page 158).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 159).B
Engine oil filler cap*: See Engine Oil Check (page 157).C
Battery: See Changing the 12V Battery (page 159).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 159).E
Engine compartment fuse box. See Fuses (page 134).F
Windshield and rear window washer fluid reservoir: See Washer Fluid Check(page 159).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 157).I
* The filler caps and the engine oil dipstick are colored for easy identification.
154B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine UNDER HOOD OVERVIEW - 1.4L DURATEC-16V (SIGMA)/1.6L
DURATEC-16V TI-VCT (SIGMA)
Engine coolant reservoir*: See Engine Coolant Check (page 158).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 159).B
Engine oil filler cap*: See Engine Oil Check (page 157).C
Battery: See Changing the 12V Battery (page 159).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 159).E
Engine compartment fuse box. See Fuses (page 134).F
Windshield and rear window washer fluid reservoir: See Washer Fluid Check(page 159).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 157).I
* The filler caps and the engine oil dipstick are colored for easy identification.
155B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine UNDER HOOD OVERVIEW - 1.5L DURATORQ-TDCI/1.6L
DURATORQ-TDCI (DV) DIESEL
Engine coolant reservoir*: See Engine Coolant Check (page 158).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 159).B
Engine oil filler cap*: See Engine Oil Check (page 157).C
Battery: See Changing the 12V Battery (page 159).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 159).E
Engine compartment fuse box. See Fuses (page 134).F
Windshield and rear window washer fluid reservoir: See Washer Fluid Check(page 159).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 157).I
* The filler caps and the engine oil dipstick are colored for easy identification.
156B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine BRAKE AND CLUTCH FLUID
CHECK
WARNINGS
Do not use any fluid other than therecommended brake fluid as this willreduce brake efficiency. Use ofincorrect fluid could result in the loss ofvehicle control, serious personal injury ordeath.
Only use brake fluid from a sealedcontainer. Contamination with dirt,water, petroleum products or othermaterials may result in brake systemdamage or failure. Failure to adhere to thiswarning could result in the loss of vehiclecontrol, serious personal injury or death.
Do not allow the fluid to touch yourskin or eyes. This could cause seriouspersonal injury. Rinse the affectedareas immediately with plenty of waterand consult a physician.
A fluid level between the MAX andMIN lines is within the normaloperating range and there is no needto add fluid. A fluid level outside of thenormal operating range could compromisethe performance of the brake or clutchsystems. Have your vehicle checkedimmediately.
See (page 169).
Note:The brake and the clutch systems aresupplied from the same reservoir.
WASHER FLUID CHECK
Note:The reservoir supplies the front andrear washer systems.
When adding fluid, use a mixture of washerfluid and water to help prevent freezing incold weather and improve the cleaningcapability. We recommend that you useonly high quality washer fluid.
For information on fluid dilution, refer tothe product instructions.
CHANGING THE 12V BATTERY
WARNING
For vehicles with Start-Stop thebattery requirement is different. Youmust replace the battery with one ofexactly the same specification.
The battery is located in the enginecompartment. See Maintenance (page152).
159B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine Rear Lamps
Direction Indicator, Tail and BrakeLamp
1.Remove the trim panel.
2.Disconnect the electrical connector.
3.Remove the wing nut.
4.Remove the lamp.
5.Remove the bulb holder.
6.Gently press the bulb into the bulbholder, turn it counterclockwise andremove it.
A.Tail and brake lamp
B.Direction indicator
Reversing Lamp and Fog Lamp
1.Open the liftgate.
2.Remove the trim panel.
165B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine 3.Disconnect the electrical connector.
4.Turn the bulb holder counterclockwiseand remove it.
5.Gently press the bulb into the bulbholder, turn it counterclockwise andremove it.
Central High Mounted Brake Lamp
1.Open the liftgate.
2.Detach the clips.
3.Insert a suitable object into the holes.
4.Carefully pull the lamp toward thefront of the vehicle to release the springclips.
5.Remove the lamp.
166B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
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Downloaded from www.Manualslib.com manuals search engine Luggage Compartment Lamp,Footwell Lamp and Liftgate Lamp1.Carefully prize out the lamp.
2.Remove the bulb.
BULB SPECIFICATION CHART
Power (watt)SpecificationLamp
21PY21WFront direction indicator
55H1Headlamp high beam - high series
55H15Headlamp high beam - low series
55H7Headlamp low beam
55H8Front fog lamp
5W5WSide lamp - low series
5WY5WSide repeater
5W5WApproach lamp
21PY21WRear direction indicator
21/5P21/5WBrake and tail lamp
21H21WRear fog lamp
21P21WReversing lamp
5W5WLicence plate lamp
5W5WLuggage compartment lamp
168B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance