2012 YAMAHA XENTER 125 brake pads

TABLE OF CONTENTSSAFETY INFORMATION .................... 1-1
Further safe-riding points ................. 1-5
DESCRIPTION .................................... 2-1
Left view ........................................... 2-1
Right view ......................................... 2-2
Controls and instruments ................. 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS .................................................. 3-1
Main switch/steering lock ................. 3-1
Indicator lights and warning lights .... 3-2
Multi-function display ........................ 3-3
Handlebar switches .......................... 3-7
Front brake lever .............................. 3-7
Rear brake lever ............................... 3-8
Fuel tank cap .................................... 3-8
Fuel .................................................. 3-9
Catalytic converter ......................... 3-10
Seat ................................................ 3-11
Passenger footrest ......................... 3-12
Front storage compartment ............ 3-12
Rear storage compartment ............ 3-13
Shock absorber assembly .............. 3-13
Carrier ............................................ 3-14
Luggage holder .............................. 3-14
FOR YOUR SAFETY - PRE-OPERATION
CHECKS ............................................. 4-1OPERATION AND IMPORTANT RIDING
POINTS ............................................... 5-1
Starting the engine ........................... 5-1
Starting off ........................................ 5-2
Acceleration and deceleration .......... 5-2
Braking ............................................. 5-2
Tips for reducing fuel consumption .. 5-3
Engine break-in ................................ 5-3
Parking ............................................. 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................... 6-1
Owner’s tool kit ................................. 6-2
Periodic maintenance chart for the
emission control system ................... 6-3
General maintenance and lubrication
chart .............................................. 6-4
Removing and installing the cowling
and panels .................................... 6-7
Checking the spark plug ................... 6-9
Engine oil and oil strainer ............... 6-10
Final transmission oil ...................... 6-12
Coolant ........................................... 6-13
Air fi lter and V-belt case air fi lter
elements ..................................... 6-15
Checking the engine idling speed .. 6-16
Checking the throttle grip free
play ............................................. 6-16
Valve clearance .............................. 6-17
Tires ............................................... 6-17
Cast wheels .................................... 6-19Checking the front brake lever free
play ............................................. 6-19
Adjusting the rear brake lever free
play ............................................. 6-19
Checking the front brake pads and
rear brake shoes ......................... 6-20
Checking the brake fl uid level ........ 6-21
Changing the brake fl uid ................ 6-22
Checking and lubricating the
cables ......................................... 6-22
Checking and lubricating the throttle
grip and cable ............................. 6-23
Lubricating the front and rear brake
levers .......................................... 6-23
Checking and lubricating the
centerstand ................................. 6-23
Checking the front fork ................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings ......... 6-25
Battery ............................................ 6-25
Replacing the fuses ........................ 6-27
Replacing a headlight bulb ............. 6-28
Tail/brake light ................................ 6-29
Replacing a front turn signal light
bulb ............................................. 6-29
Replacing an auxiliary light bulb ..... 6-30
Replacing a rear turn signal light
bulb ............................................. 6-31
License plate light .......................... 6-31
Troubleshooting ............................. 6-32
Troubleshooting charts ................... 6-33
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Q
SAFETY INFORMATION
EAU45371
Further safe-riding points●
Make sure to signal clearly when
making turns.
●
Braking can be extremely diffi cult
on a wet road. Avoid hard brak-
ing, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
●
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
●
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
●
Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep the
scooter upright, otherwise it could
slide out from under you.
●
The brake pads and linings
could get wet when you wash
the scooter. After washing the
scooter, check the brakes before riding.
●
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
●
Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable. Use a strong
cord to secure any luggage to the
carriers. A loose load will affect
the stability of the scooter and
could divert your attention from
the road. (See page 1-3.) bed, and choke it in a rail to pre-
vent movement.
●
Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the
location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
●
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
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4-2
EAU15582
FOR YOUR SAFETY - PRE-OPERATION CHECKSBefore using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-3, 3-8~3-9
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specifi ed level.
• Check vehicle for oil leakage.6-10
Final transmission oil• Check vehicle for oil leakage. 6-12
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specifi ed level.
• Check cooling system for leakage.6-13
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check lever free play.
• Adjust if necessary.
• Check brake pads for wear.
• Replace if necessary.
• Check fl uid level in reservoir.
• If necessary, add specifi ed brake fl uid to specifi ed level.
• Check hydraulic system for leakage.6-19~6-22
Rear brake• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-19~6-20
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate
cable and grip housing.5-2, 6-16, 6-23
Control cables• Make sure that operation is smooth.
• Lubricate if necessary.6-22
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17717
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)
12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air lter element• Replace. Every 20000 km (12500 mi)
2 Air lter check hose• Clean.
√√√√√
3V-belt case air lter ele-
ment• Clean.
√√√√
• Replace. Every 20000 km (12500 mi)
4 * Front brake• Check operation, fl uid level and vehicle for fl uid leakage.
√√√√√ √
• Replace brake pads. Whenever worn to the limit
5 * Rear brake• Check operation and adjust brake lever free play.
√√√√√ √
• Replace brake shoes. Whenever worn to the limit
6 * Brake hose• Check for cracks or damage.
• Check for correct routing and clamping.√√√√ √
• Replace. Every 4 years
7 * Wheels• Check runout and for damage.
√√√√
8 * Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√ √
9 * Wheel bearings• Check bearing for looseness or damage.
√√√√
10 * Steering bearings• Check bearing play and steering for roughness.
√√√√√
• Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
11 * Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened.√√√√ √
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6-20
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
brake pad has worn to the point that
the wear indicator groove has almost
disappeared, have a Yamaha dealer
replace the brake pads as a set.
EAU22540
Rear brake shoes
1
2
1. Wear indicator
2. Wear limit lineThe rear brake is provided with a wear
indicator, which allows you to check
the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position
of the wear indicator while applying
the brake. If a brake shoe has worn
to the point that the wear indicator
reaches the wear limit line, have a
Yamaha dealer replace the brake
EAU22380
Checking the front brake
pads and rear brake shoesThe front brake pads and the rear
brake shoes must be checked for
wear at the intervals specified in the
periodic maintenance and lubrication
chart.
EAU22420
Front brake pads
2
3
1
1. Brake pad wear indicator groove
2. Brake pad
3. Brake discEach front brake pad is provided with
a wear indicator groove, which al-
lows you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the wear indicator groove. If a
(a)(b)
1
1. Rear brake lever free play adjusting nutTo increase the brake lever free play,
turn the adjusting nut at the brake
shoe plate in direction (a). To de-
crease the brake lever free play, turn
the adjusting nut in direction (b).
EWA10650
WARNING
If proper adjustment cannot be ob-
tained as described, have a Yama-
ha dealer make this adjustment.
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6-21
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
tem, reducing braking perfor-
mance.
● Clean the filler cap before re-
moving. Use only DOT 4 brake
uid from a sealed container.● Use only the specified brake
fluid; otherwise, the rubber
seals may deteriorate, causing
leakage.● Refill with the same type of
brake uid. Adding a brake u-
id other than DOT 4 may result
in a harmful chemical reaction.● Be careful that water does not
enter the brake fluid reser-
voir when refilling. Water will
significantly lower the boiling
point of the fluid and may re-
sult in vapor lock.
ECA17640
NOTICEBrake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled uid immediately.
As the brake pads wear, it is normal
for the brake fluid level to gradually
EAU32345
Checking the brake uid level
1
1. Minimum level markBefore riding, check that the brake
fl uid is above the minimum level mark.
Check the brake fluid level with the
top of the reservoir level. Replenish
the brake fl uid if necessary.Speci ed brake uid:
DOT 4
EWA15990
WARNING
Improper maintenance can result
in loss of braking ability. Observe
these precautions:● Insufficient brake fluid may al-
low air to enter the brake sys- shoes as a set.
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6-22
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23095
Checking and lubricating the
cablesThe operation of all control cables
and the condition of the cables should
be checked before each ride, and
the cables and cable ends should be
lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause in-
terference with cable movement.
Replace damaged cables as soon
as possible to prevent unsafe
conditions.
[EWA10711]
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
EAU22721
Changing the brake uidHave a Yamaha dealer change the
brake fl uid at the intervals specifi ed in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake master cyl-
inder and caliper as well as the brake
hose replaced at the intervals listed
below or whenever they are damaged
or leaking.● Oil seals: Replace every two
years.● Brake hose: Replace every four
years. go down. A low brake fl uid level may
indicate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fl uid level goes down suddenly, have
a Yamaha dealer check the cause be-
fore further riding.
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INDEXAAcceleration and deceleration ................... 5-2
Air fi lter and V-belt case air fi lter
elements ............................................... 6-15
Auxiliary light bulb, replacing .................. 6-30BBattery ..................................................... 6-25
Brake fl uid, changing .............................. 6-22
Brake fl uid level, checking ...................... 6-21
Brake lever, front ....................................... 3-7
Brake lever, rear ....................................... 3-8
Brake levers, lubricating .......................... 6-23
Brake pads and shoes, checking ............ 6-20
Braking ...................................................... 5-2CCables, checking and lubricating ............ 6-22
Care .......................................................... 7-1
Carrier ..................................................... 3-14
Catalytic converter .................................. 3-10
Centerstand, checking and lubricating .... 6-23
Coolant .................................................... 6-13
Coolant temperature warning light ............ 3-2
Cowling and panels, removing and
installing .................................................. 6-7DDimmer switch .......................................... 3-7EEngine break-in ......................................... 5-3
Engine idling speed, checking ................ 6-16
Engine oil ................................................ 6-10
Engine trouble warning light ...................... 3-3FFinal transmission oil .............................. 6-12
Front brake lever free play, checking ...... 6-19Front fork, checking ................................ 6-24
Fuel ........................................................... 3-9
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-8
Fuses, replacing ...................................... 6-27
HHandlebar switches ................................... 3-7
Headlight bulb, replacing ........................ 6-28
High beam indicator light .......................... 3-2
Horn switch ............................................... 3-7IIdentifi cation numbers ............................... 9-1
Indicator lights and warning lights ............. 3-2LLicense plate light ................................... 6-31
Luggage holder ....................................... 3-14MMaintenance, emission control system ..... 6-3
Maintenance and lubrication, periodic ...... 6-4
Main switch/steering lock .......................... 3-1
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................ 3-3PParking ...................................................... 5-4
Part locations ............................................ 2-1
Passenger footrest .................................. 3-12RRear brake lever free play, adjusting ...... 6-19SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-11
Shock absorber assembly ....................... 3-13Spark plug, checking ................................. 6-9
Specifi cations ............................................ 8-1
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................... 3-7
Steering, checking .................................. 6-25
Storage ..................................................... 7-3
Storage compartment (front) ................... 3-12
Storage compartment (rear) .................... 3-13
TTail/brake light ......................................... 6-29
Throttle grip and cable, checking and
lubricating ............................................. 6-23
Throttle grip free play, checking .............. 6-16
Tires ........................................................ 6-17
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-32
Troubleshooting charts ........................... 6-33
Turn signal indicator lights ........................ 3-2
Turn signal light bulb (front), replacing .... 6-29
Turn signal light bulb (rear), replacing .... 6-31
Turn signal switch ..................................... 3-7VValve clearance ...................................... 6-17
Vehicle identifi cation number .................... 9-1WWheels .................................................... 6-19
Wheel bearings, checking ....................... 6-25
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