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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17521
Owner’s tool kit
1
1. Owner’s tool kitThe owner’s tool kit is located inside
the storage compartment under the
seat. (See page 3-11.)
The service information included in
this manual and the tools provided in
the owner’s tool kit are intended to as-
sist you in the performance of preven-
tive maintenance and minor repairs.
However, additional tools such as a
torque wrench may be necessary to
perform certain maintenance work
correctly.TIPIf you do not have the tools or expe-
rience required for a particular job,
have a Yamaha dealer perform it for
you.
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
To install the panel
1. Place the panel in the original po-
sition, and then install the screws.
2. Install the luggage holder by
installing the screws, and then
tighten the screws to the speci-
fi ed torque.Tightening torque:
Luggage holder screws:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
EAUT3610
Panel B
To remove the panel
Remove the screws and quick fas-
tener, and then take the panel off.
1
2
1. Panel B
2. Quick fastener
To install the panel
Place the panel in the original posi-
tion, and then install the quick fasten-
er and screws.
EAUT3620
Panel C
To remove the panel
1. Open the seat. (See page 3-11.)
2. Remove the screws, and then
pull the panel off as shown.
1
1. Panel C
To install the panel
1
1. Projection1. Insert the projections on the pan-
el into the slots as shown, and
then install the screws.
2. Close the seat.
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PERIODIC MAINTENANCE AND ADJUSTMENT
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1. Spark plug wrenchTo check the spark plug
1. Check that the porcelain insula-
tor around the center electrode
of the spark plug is a medium-to-
light tan (the ideal color when the
vehicle is ridden normally).TIPIf the spark plug shows a distinctly
different color, the engine could be
operating improperly. Do not attempt
to diagnose such problems yourself.
Instead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for elec-trode erosion and excessive
carbon or other deposits, and re-
place it if necessary.
Speci ed spark plug:
CPR9EA-9 (NGK)To install the spark plug
1. Measure the spark plug gap with
a wire thickness gauge and, if
necessary, adjust the gap to
specifi cation.Spark plug gap:
0.8 ~ 0.9 mm (0.031 ~ 0.035 in)2. Clean the surface of the spark
plug gasket and its mating sur-
face, and then wipe off any grime
from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specifi ed torque.Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
EAUT1835
Checking the spark plugThe spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause
any spark plug to slowly erode, the
spark plug should be removed and
checked in accordance with the pe-
riodic maintenance and lubrication
chart. In addition, the condition of the
spark plug can reveal the condition of
the engine.
To remove the spark plug
1. Place the vehicle on the center-
stand.
2. Remove panel C. (See page 6-8.)
3. Remove the spark plug cap.
4. Remove the spark plug as
shown, with the spark plug
wrench included in the owner’s
tool kit.
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUT3700
Engine oil and oil strainerThe engine oil level should be
checked before each ride. In addition,
the oil must be changed and the oil
strainer cleaned at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the scooter on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
231
1. Oil fi ller cap
2. Maximum level mark
3. Minimum level mark
3. Wait a few minutes until the oil
settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil fi ller hole (without
screwing it in), and then remove it
again to check the oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add suffi cient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil fi ller
hole, and then tighten the oil fi ller
cap.
To change the engine oil and clean
the oil strainer
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and the engine oil drain bolts A
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4 ~
1/2 turn past fi nger tight. However, the
spark plug should be tightened to the
specifi ed torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
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1. Engine oil drain bolt B4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and
replace it if necessary.
6. Install the oil strainer, compres-
sion spring, O-ring and engine oil
drain bolt B.TIPMake sure that the O-ring is properly
seated.
7. Install engine oil drain bolt A, and
then tighten both drain bolts to
their specifi ed torques.
Tightening torque:
Engine oil drain bolt A:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Engine oil drain bolt B:
32 Nm (3.2 m·kgf, 23.1 ft·lbf)8. Refill with the specified amount
of the recommended engine oil,
and then install and tighten the oil
fi ller cap.Recommended engine oil:
See page 8-1.
Oil change quantity:
1.10 L (1.16 US qt, 0.97 Imp.qt)
ECA11670
NOTICE● Do not use oils with a diesel
speci cation of “CD” or oils of
a higher quality than speci ed.
In addition, do not use oils la-
beled “ENERGY CONSERVING
II” or higher.● Be sure no foreign material en-
ters the crankcase. and B to drain the oil from the
crankcase.
NOTICE:
When re-
moving the engine oil drain
bolt B, the O-ring, compression
spring, and oil strainer will fall
out. Take care not to lose these
parts.
[ECAT1021]
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1. Oil fi ller cap
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1. Engine oil drain bolt A
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.2 L (0.21 US qt, 0.18 Imp.qt)8. Install the final transmission oil
fi ller cap and its new O-ring, and
then tighten the oil fi ller cap.
9. Check the fi nal transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specifi ed in the periodic maintenance
and lubrication chart.
EAUT3690
To check the coolant level
The coolant level should be checked
as follows before each ride. In addi-
tion, the coolant must be changed at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Place the vehicle on the center-
stand.TIP● The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.● Make sure that the vehicle is po-
sitioned straight up when check-
ing the coolant level. A slight tilt
to the side can result in a false
1
1. Final transmission oil drain bolt6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fi ed torque.Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)7. Refi ll with the specifi ed amount of
the recommended fi nal transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11311]
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