2012 YAMAHA TMAX oil

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning light .... 3-3
Speedometer .................................. 3-4
Tachometer .................................... 3-4
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-13
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Catalytic converter ........................ 3-18
Seat .............................................. 3-18
Adjusting the rider backrest .......... 3-19
Helmet holder ............................... 3-20
Storage compartments ................. 3-20
Windshield .................................... 3-22
Rear view mirrors ......................... 3-24
Shock absorber assembly ............ 3-24 Sidestand ..................................... 3-25
Ignition circuit cut-o
ff system ........ 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission contro l system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15
Adjusting the engine idling speed ........................................ 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake lever free play .................. 6-20
Adjusting the rear brake lock
cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear
brake pads ................................. 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ................ 6-25
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-31
Tail/brake light .............................. 6-3259C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

2-1
12
DESCRIPTION
EAU10410
Left view
3
5
98
7
6
10
111
4
2
1. Battery (page 6-28)
2. V-belt air filter element (left)
3. Helmet holder (page 3-20)
4. Rear storage compartment (page 3-20)
5. Grab bar (page 5-2)
6. Engine oil filler cap (page 6-11)
7. Sidestand (page 3-25) 8. Engine oil drain bolt (page 6-11)
9. Engine oil level check window (page 6-11)
10.Oil filter cartridge (page 6-11)
11.Coolant level check window (page 6-14)
59C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

INSTRUMENT AND CONTROL FUNCTIONS
3-5
1
23
4
5
6
7
8
9
EAU52241
Multi-function display
WARNING
EWA12312
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of anaccident.The multi-function display is equipped
with the following:

a fuel meter

a coolant temperature meter

an odometer

two tripmeters (which show the
distance traveled since they were
last set to zero)

a fuel reserve tripmeter (which
shows the distance traveled
when the remaining fuel in the
fuel tank reaches approximately
3.0 L (0.79 US gal, 0.66 Imp.gal))

a self-diagnosis device

a clock

an ambient temperature display

a fuel consumption display (aver-
age and instantaneous consump-
tion functions)

an oil change tripmeter (which
shows the distance traveled since
the last engine oil change)

a V-belt replacement tripmeter
(which shows the distance trav-
eled since the last V-belt replace-
ment)
TIP
Be sure to turn the key to “ON” be-
fore using the left and right set but-
tons.

When the key is turned to “ON”, all
of the display segments of the
1. Left set button
2. Fuel meter
3. Fuel level warning indicator “ ”
4. Odometer
5. Coolant temperature warning indicator “”
6. Coolant temperature meter
7. Right set button
23
4
56
11
7
1. Tripmeter/fuel reserve tripmeter
2. Ambient temperature/average fuel con- sumption/instantaneous fuel consumption
1. Clock
211
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INSTRUMENT AND CONTROL FUNCTIONS
3-6
234
5
6
7
8
9
multi-function display will appear
one after the other and then disap-
pear, in order to test the electrical
circuits.
Clock
To set the clock:
1. Push the left set button and right set button together for at least two
seconds.
2. When the hour digits start flashing, push the right set button to set the
hours.
3. Push the left set button, and the minute digits will start flashing.
4. Push the right set button to set the minutes.
5. Push the left set button and then release it to start the clock.
Odometer and tripmeter modes
Pushing the left set button switches the
display between the odometer mode
and the tripmeter modes in the follow-
ing order:
Odo  Trip 1  Trip 2  V-Belt Trip 
Oil Trip  Odo
When approximately 3.0 L (0.79 US gal,
0.66 Imp.gal) of fuel remains in the fuel
tank, the display will automatically
change to the fuel reserve tripmeter
mode “Trip F” and start counting the dis-
tance traveled from that point. In that
case, pushing the left set button switch-
es the display between the various trip-
meter and odometer modes in the
following order:
Odo  Trip 1  Trip 2  Trip F 1. Clock
1
1. Odometer/tripmeters/fuel reserve tripme-
ter
1. Oil change tripmeter
1
1
1. V-belt replacement tripmeter1
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INSTRUMENT AND CONTROL FUNCTIONS
3-7
1
23
4
5
6
7
8
9V-Belt Trip
 Oil Trip  Odo
To reset a tripmeter, select it by push-
ing the left set button until “Trip F”, “Trip
1” or “Trip 2” is displayed. While “Trip
F”, “Trip 1” or “Trip 2” is displayed, push
the right set button for at least one sec-
ond. If you do not reset the fuel reserve
tripmeter manually, it will reset itself au-
tomatically and the display will return to
the prior mode after refueling and trav-
eling 5 km (3 mi).
TIPThe display cannot be changed back to
“Trip F” after pushing the right set but-ton. Fuel meter
With the key in the “ON” position, the
fuel meter indicates the amount of fuel
in the fuel tank. The display segments
of the fuel meter disappear towards “E”
(Empty) as the fuel level decreases.
When the fuel level reaches the bottom
segment near “E”, the fuel level warn-
ing indicator, “F”, “E”, and the bottom
segment will flash. Refuel as soon as
possible.
Coolant temperature meter
With the key in the “ON” position, the
coolant temperature meter indicates
the temperature of the coolant. The
coolant temperature varies with chang-
es in the weather and engine load. If
the top segment, “H”, “C”, and coolanttemperature warning indicator flash,
stop the vehicle and let the engine cool.
(See page 6-37.)
NOTICE
ECA10021
Do not continue to operate the en-gine if it is overheating.
1. Fuel reserve tripmeter
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-8
234
5
6
7
8
9
Oil change indicator “Oil”
This indicator flashes at the initial 1000
km (600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. To reset the oil
change indicator, select it by pushing
the left set button until “Oil Trip” is dis-
played, and then push the left set but-
ton at least one second. When pushing
the left set button, “Oil Trip” starts flash-
ing. While “Oil Trip” is flashing, push the
left set button for at least three sec-
onds.
If the engine oil is changed before the oil change indicator “Oil” flashes (i.e.
before the periodic oil change interval
has been reached), the indicator “Oil”
must be reset after the oil change for
the next periodic oil change to be indi-
cated at the correct time.
The electrical circuit of the indicator can
be checked according to the following
procedure.
1. Set the engine stop switch to “ ” and turn the key to “ON”.
2. Check that the oil change indicator comes on for a few seconds and
then goes off.
3. If the oil change indicator does not come on, have a Yamaha dealer
check the electr ical circuit. V-belt replacement indicator
“V-Belt”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
After changing the V-belt, reset the
V-belt replacement indicator. To reset
the V-belt replacement indicator, select
it by pushing the left set button until
“V-Belt Trip” is displayed, and then
push the left set button at least one sec-
ond. When pushing the left set button,
“V-Belt Trip” starts flashing. While
“V-Belt Trip” is flashing, push the left set
button for at least three seconds.
If the V-belt is changed before the
V-belt replacement indicator “V-Belt”
1. Oil change indicator “Oil”1
1. V-belt replacement indicator “V-Belt”1
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4-1
1
2
34
5
6
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overfl
ow hose for obstructions, cracks or
damage, and check hose connections. 3-16
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-11
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak
e fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-22, 6-23
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5-1
1
2
3
45
6
7
8
9
OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accidentor injury.
EAU48710
TIPThis model is equipped with:
a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the multi-function display in-
dicates error code 30, but this is
not a malfunction. Turn the key to
“OFF” and then to “ON” to clear the
error code. Failing to do so will pre-
vent the engine from starting even
though the engine will crank when
pushing the start switch.

an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start switchto restart the engine.
EAU34465
Starting the engine NOTICE
ECA10250
See page 5-4 for engine break-in in-
structions prior to operating the ve-hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
See page 3-25 for more information.1. Turn the key to “ON” and make sure that the engine stop switch is
set to “ ”.
The following warning light, indica-
tor light and indicators should
come on for a few seconds, then
go off.

Engine trouble warning light

Immobilizer system indicator
light

V-belt replacement indicator

Oil change indicator
NOTICE
ECA15024
If a warning light, indicator light or
indicator does not go off, see pages
3-3, 3-5, 3-8 or 3-11 for the corre-
sponding warning light, indicator
59C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分